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Sony XM-D1000P5 Service Manual

Monaural power amplifier
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SERVICE MANUAL

Ver 1.1 2003. 09
AUDIO POWER SPECIFICATIONS (US MODEL)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
500 watts minimum continuous average power into 4 ohms,
20 Hz to 300 Hz with no more than 0.2% total harmonic
distortion per Car Audio Ad Hoc Committee standards.
Other Specifications
Circuit system
Class D Technology
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Outputs
Speaker terminals
Through out pin jacks
Suitable speaker impedance
2 – 8 Ω
Maximum outputs
1,000 W (at 4 Ω)
1,600 W (at 2 Ω)
Rated outputs (supply voltage at 14.4 V)
500 W (20 – 300 Hz, 0.2% THD, at 4 Ω)
900 W (20 – 300 Hz, 0.6% THD, at 2 Ω)
+0.5
Frequency response
5 – 300 Hz (
–3
Harmonic distortion
0.06% or less (at 100 Hz, 4 Ω)
Input level adjustment range
0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)
Sony Corporation
9-877-039-02
2003I04-1
e Vehicle Company
© 2003. 09
Published by Sony Engineering Corporation
XM-D1000P5
SPECIFICATIONS
dB)
Low-pass filter
50 – 300 Hz, –12 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output : 90 A (at 2 Ω)
Remote input : 2 mA
Dimensions
Approx. 347 × 57 × 339 mm
(13
× 2
× 13
3/4
1/4
projecting parts and controls
Mass
Approx. 3.8 kg (8 lb. 6 oz.) not incl. accessories
Supplied accessories
Mounting screws (5)
High level input cord (1)
Protection cap (1)
Design and specifications are subject to change without
notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
MONAURAL POWER AMPLIFIER
US Model
Canadian Model
AEP Model
UK Model
E Model
in.) (w/h/d) not incl.
3/8
1

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  Summary of Contents for Sony XM-D1000P5

  • Page 1: Service Manual

    • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. MONAURAL POWER AMPLIFIER Sony Corporation 9-877-039-02 2003I04-1 e Vehicle Company © 2003. 09 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: General

    XM-D1000P5 SECTION 1 GENERAL This section is extracted from instruction manual. Location and Function of Controls Emplacement et fonction des commandes 1 POWER/PROTECTOR indicator 1 Indicateur POWER/PROTECTOR POWER/PROTECTOR Lights up in green during operation. S’allume en vert en cours de fonctionnement.
  • Page 4: Connections

    • Do not connect any active speakers (with built-in the ground terminal of the car battery to avoid la borne de masse de la batterie de voiture In such a case, consult your nearest Sony dealer. amplifiers) to the speaker terminals of the unit. short circuits.
  • Page 5: Input Connections

    XM-D1000P5 Input Connections Connexions d’entrée For details on the settings of switches and controls, refer to “Location and Function of Controls.” Pour plus de détails sur les réglages des commutateurs et commandes, reportez-vous à “Emplacement et fonction des commandes”. Line Input Connection...
  • Page 6: Disassembly

    XM-D1000P5 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. BOTTOM PLATE (Page 6) 2-2. MAIN BOARD SECTION (Page 7) 2-5. LED BOARD 2-3. DISASSMBLY AND ASSEMBLY 2-4. MAIN BOARD (Page 8) OF ORNAMENTAL PLATE...
  • Page 7: Main Board Section

    XM-D1000P5 2-2. MAIN BOARD SECTION 2 BTP 3x14 3 BTP 3x14 5 MAIN board section 4 BTP 3x14 1 P 3x8 heat sink (main) 6 CNT2 2-3. DISASSEMBLY AND ASSEMBLY OF ORNAMENTAL PLATE At disassembly: heat sink (main) At assembly:...
  • Page 8: Main Board

    XM-D1000P5 2-4. MAIN BOARD 2 P 3x8 1 P 3x8 4 MAIN board 3 panel (front) 2-5. LED BOARD 1 P 3x6 2 LED board heat sink (main)
  • Page 9: Diagrams

    XM-D1000P5 SECTION 3 DIAGRAMS 3-1. IC BLOCK DIAGRAM THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is IC6 TL494CN printed in each block.) for schematic diagram: Note: • All capacitors are in µF unless otherwise noted. pF: µµF...
  • Page 10: Printed Wiring Boards -Main Section (1/2)

    XM-D1000P5 3-2. PRINTED WIRING BOARDS — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. • Semiconductor MAIN BOARD (SIDE A) Location (Side A) Ref. No. Location LED2 G-11 LED3 G-11 THR3 R117...
  • Page 11: Printed Wiring Boards -Main Section (2/2)

    XM-D1000P5 3-3. PRINTED WIRING BOARDS — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. MAIN BOARD (SIDE B) • Semiconductor Location (Side B) Ref. No. Location MC28 R137 MC27 R143 FET1 RG12...
  • Page 12: Schematic Diagram -Main Section (1/2)

    XM-D1000P5 3-4. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Schematic Diagram. IC1(1/2) CNT1 IC4(2/2) R136 IC9(2/2) IC4(1/2) R163 IC2(2/2) IC5(2/2) EC51 IC5(1/2) R159 R164 IC1(2/2) IC2(1/2) EC53 R169 EC54 R156 MC10...
  • Page 13: Schematic Diagram -Main Section (2/2)

    XM-D1000P5 3-5. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Schematic Diagram and IC Block Diagram. EC61 R115 R215 R112 R114 R113 R213 MC11 R121 R110 MC28 R109 MC25 R116 TER1 R111...
  • Page 14 XM-D1000P5 MEMO...
  • Page 15: Exploded Views

    XM-D1000P5 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 16: Main Board Section

    XM-D1000P5 4-2. MAIN BOARD SECTION not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-253-055-01 PANEL (FRONT) 3-912-431-01 SCREW (+–P) A-3274-813-A MAIN BOARD, COMPLETE 3-912-432-01 SCREW (+–B) 3-253-061-01 HEAT SINK (SUB)
  • Page 17: Electrical Parts List

    XM-D1000P5 SECTION 5 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 18 XM-D1000P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-719-987-67 DIODE 11EFS2 < TRANSISTOR > 8-719-987-67 DIODE 11EFS2 8-719-987-67 DIODE 11EFS2 FET1 8-729-056-77 FET RFP70N06 8-719-987-67 DIODE 11EFS2 FET2 8-729-056-77 FET RFP70N06 8-719-076-60 DIODE FCH20A15...
  • Page 19 XM-D1000P5 Ver 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark MC18 1-136-175-00 FILM 0.68uF 8-729-034-50 TRANSISTOR KTA1504 MC19 1-137-351-11 MYLAR 0.022uF 100V 8-729-034-51 TRANSISTOR KTC3875 MC20 1-137-352-11 MYLAR 0.033uF 100V 6-550-660-01 TRANSISTOR KTC3206-0 MC21 1-137-401-11 MYLAR 0.22uF...
  • Page 20 XM-D1000P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-073-00 METAL CHIP 1/10W R136 1-216-067-00 METAL CHIP 5.6K 1/10W 1-216-049-11 METAL CHIP 1/10W R137 1-216-899-11 METAL OXIDE 1-216-089-00 METAL CHIP 1/10W R139 1-216-897-11 METAL OXIDE 6.8K...
  • Page 21 XM-D1000P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-295-00 METAL CHIP 1/10W PARTS FOR INSTALLATION AND CONNECTIONS *************************************** < TRANSFORMER > 3-367-410-11 SCREW (DIA.5X15), TAPPING 1-437-469-11 TRANSFORMER, PULSE (MOUNTING SCREW) 1-690-779-31 CORD (WITH CONNECTOR) (0.2m) <...
  • Page 22 XM-D1000P5 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003. 02 2003.