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Sony XM-DS1300P5 Service Manual

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SERVICE MANUAL

Ver 1.0 2003. 12
AUDIO POWER SPECIFICATIONS (US MODEL)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
200 watts minimum continuous average power into 4 ohms,
20 Hz to 300 Hz with no more than 0.2% total harmonic
distortion per Car Audio Ad Hoc Committee standards.
Other Specifications
Circuit system
Class D Technology
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Outputs
Speaker terminals
Through out pin jacks
Suitable speaker impedance
2 – 8 Ω
Maximum outputs
400 W (at 4 Ω)
800 W (at 2 Ω)
Rated outputs (supply voltage at 14.4 V)
200 W (20 Hz – 300 Hz, 0.2% THD, at 4 Ω)
400 W (20 Hz – 300 Hz, 0.6% THD, at 2 Ω)
+0.5
Frequency response
5 – 300 Hz (
–3
Harmonic distortion
0.06% or less (at 100 Hz, 4 Ω)
Input level adjustment range
0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)
Sony Corporation
9-961-897-01
2003L04-1
e Vehicle Company
© 2003. 12
Published by Sony Engineering Corporation
XM-DS1300P5
SPECIFICATIONS
dB)
Sub-sonic filter
15 Hz, –12 dB/oct
Low-pass filter
50 – 300 Hz, –12 dB/oct
Low boost
0 – 10 dB (40 Hz)
Power requirements
12 V DC car battery
(negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output : 50 A (at 2 Ω)
Remote input : 2 mA
Dimensions
Approx. 295 × 57 × 290 mm
× 2
× 11
(11
5/8
1/4
projecting parts and controls
Mass
Approx. 2.8 kg (6 lb. 3 oz.) not incl. accessories
Supplied accessories
Mounting screws (5)
High level input cord (1)
Protection cap (1)
Design and specifications are subject to change without
notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
MONAURAL POWER AMPLIFIER
US Model
Canadian Model
in.) (w/h/d) not incl.
1/2
1

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  Summary of Contents for Sony XM-DS1300P5

  • Page 1: Service Manual

    • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. MONAURAL POWER AMPLIFIER Sony Corporation 9-961-897-01 2003L04-1 e Vehicle Company © 2003. 12 Published by Sony Engineering Corporation...
  • Page 2: Table Of Contents

    XM-DS1300P5 TABLE OF CONTENTS 1. GENERAL Location and Function of Controls .......... 3 Connections ................4 2. DISASSEMBLY 2-1. Bottom Plate ................ 6 2-2. Main Board Section ............. 7 2-3. Disassembly and Assembly of Ornamental Plate ....7 2-4. Main Board ................8 2-5.
  • Page 3: General

    XM-DS1300P5 SECTION 1 GENERAL This section is extracted from instruction manual.
  • Page 4: Connections

    XM-DS1300P5...
  • Page 5 XM-DS1300P5...
  • Page 6: Disassembly

    XM-DS1300P5 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. BOTTOM PLATE (Page 6) 2-2. MAIN BOARD SECTION (Page 7) 2-5. LED BOARD 2-3. DISASSMBLY AND ASSEMBLY 2-4. MAIN BOARD (Page 8) OF ORNAMENTAL PLATE...
  • Page 7: Main Board Section

    XM-DS1300P5 2-2. MAIN BOARD SECTION 2 screw 3 three screws (+P 3 x 6) (+BTP 3 x 14) 4 three screws (+BTP 3 x 14) 6 MAIN board section 5 three screws (+BTP 3 x 14) 1 screw (+P 3 x 8)
  • Page 8: Main Board

    XM-DS1300P5 2-4. MAIN BOARD 2 two screws (+P 3 x 8) 1 screw (+P 3 x 8) 4 MAIN board 3 panel (front) 2-5. LED BOARD 1 screw (+P 3 x 6) 2 LED board heat sink (main)
  • Page 9: Diagrams

    XM-DS1300P5 SECTION 3 DIAGRAMS 3-1. IC BLOCK DIAGRAM THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is IC6 TL494CN printed in each block.) for schematic diagram: Note: • All capacitors are in µF unless otherwise noted. pF: µµF...
  • Page 10: Printed Wiring Boards -Main Section (1/2)

    XM-DS1300P5 3-2. PRINTED WIRING BOARDS — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. MAIN BOARD (SIDE A) • Semiconductor Location (Side A) Ref. No. Location THR3 LED2 F-11 LED3 F-12 RG10...
  • Page 11: Printed Wiring Boards -Main Section (2/2)

    XM-DS1300P5 3-3. PRINTED WIRING BOARDS — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Printed Wiring Boards. MAIN BOARD (SIDE B) • Semiconductor Location (Side B) MC14 Ref. No. Location PTC1 PTC2 E B C...
  • Page 12: Schematic Diagram -Main Section (1/2)

    XM-DS1300P5 3-4. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 9 for Common Note on Schematic Diagram. R136 IC1(1/2) CNT1 IC2(1/2) IC4(1/2) IC3(1/2) R163 IC4(2/2) IC5(2/2) EC51 R164 IC5(1/2) R159 EC54 R156 EC17 EC56 R155 IC1(2/2) IC2(2/2)
  • Page 13: Schematic Diagram -Main Section (2/2)

    XM-DS1300P5 3-5. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 9 for Common Note on Schematic Diagram and IC Block Diagram. EC61 R112 R114 R115 R143 R110 R113 MC13 R121 FET9 FET10 MC11 RG10 PTC2 R109 MC25...
  • Page 14 XM-DS1300P5 MEMO...
  • Page 15: Exploded Views

    XM-DS1300P5 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 16: Main Board Section

    XM-DS1300P5 4-2. MAIN BOARD SECTION not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-265-716-01 PANEL (FRONT) 3-253-537-01 SCREW (M5X11) A-3283-639-A MAIN BOARD, COMPLETE 3-912-431-01 SCREW (+–P) 3-253-084-01 HEAT SINK (SUB) 3-912-432-01 SCREW (+–B)
  • Page 17: Electrical Parts List

    XM-DS1300P5 SECTION 5 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 18 XM-DS1300P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-130-497-00 FILM 0.15uF EC55 1-128-582-11 ELECT 10uF EC56 1-104-665-11 ELECT 100uF < DIODE > EC58 1-104-665-11 ELECT 100uF EC61 1-107-908-11 ELECT 33uF 8-719-110-72 DIODE RD30ES-B2 8-719-820-05 DIODE 1SS181 <...
  • Page 19 XM-DS1300P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSFORMER > 1-216-073-00 METAL CHIP 1/10W 1-216-049-11 METAL CHIP 1/10W 1-439-760-11 TRANSFORMER, DC-DC CONVERTER 1-216-091-00 METAL CHIP 1/10W 1-216-091-00 METAL CHIP 1/10W < PHOTO COUPLER >...
  • Page 20 XM-DS1300P5 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-073-00 METAL CHIP 1/10W R150 1-216-198-00 METAL CHIP 1/8W 1-216-081-00 METAL CHIP 1/10W R151 1-216-198-00 METAL CHIP 1/8W 1-216-073-00 METAL CHIP 1/10W R152 1-215-897-11 METAL OXIDE 6.8K...
  • Page 21 XM-DS1300P5 MAIN Ref. No. Part No. Description Remark < TERMINAL BOARD > TER1 1-780-008-11 TERMINAL BOARD (7P+FUSE) (REM,+12V,GND, SPEAKER OUT,30A) < THERMISTOR > THR1 1-804-497-11 THERMISTOR, CHIP THR2 1-810-920-11 THERMISTOR THR3 1-804-497-11 THERMISTOR, CHIP < VARIABLE RESISTOR > 1-227-589-11 RES, VAR, CARBON 5KX2 (LEVEL)
  • Page 22 XM-DS1300P5 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003. 12...