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Dürr Dental PTS 200
EN
Installation and Operating Instructions
9000-619-14/30


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Summary of Contents for Durr Dental PTS 200

  • Page 1 Dürr Dental PTS 200 Installation and Operating Instructions 9000-619-14/30 ...
  • Page 3: Table Of Contents

    Inhalt Important Information 13. Connection media plan 24 1. General  4 131 SetupwithVS-units 24 11 NoteonConformity  4 12 GeneralNotes  4 132 Setupwithadisplay 25 133 SetupwithV-units  26 13 Appliancedisposal 4 14 CorrectUsage  4 14. Circuit diagrams  27 15 Incorrectusage  5 141 Modeltype400V3~   27 16 Connectingperipheralappliances 5...
  • Page 4: Important Information

    •ThistranslationoftheInstallationandOperat- Important ingInstructionshasbeencarriedoutinall goodfaithDürrDentaldenyanyliabilityforin- Information accuratetranslationandinthecaseofany doubtstheusershouldcontactDürrDentalor 1. General theirsupplierTheenclosedGermanversionof theInstallationandOperatingInstructionsis 1.1 Note on Conformity theoriginal •Anyreprintingofthetechnicaldocumentation, Thisproducthasbeendesignedandproduced inwholeorinpart,issubjecttopriorapproval accordingtotherelevantdirectivesconserning ofDürrDentalbeinggiveninwriting suchappliancesundertheEuropeanUnionand hasundergoneconformitytestingandhasbeen •Retainthepackagingforpossiblereturnofthe foundtoadheretoallrequirementscoveredby producttothemanufacturersEnsurethatthe thesedirectives,seeDeclarationofConformity packagingiskeptoutofthereachofchildren Onlytheoriginalpackagingprovidesadequate 1.2 General Notes protectionduringtransportoftheunit Shouldreturnoftheproducttothemanufac- •TheseInstallationandOperatingInstructions turersbenecessaryduringtheguaranteeperi- formanintegralpartoftheunitTheymustbe od,DürrDentalacceptsnoresponsibilityfor keptclosetotheunitatalltimesPreciseob- damageoccurringduringtransportwherethe servanceoftheseinstructionsisaprecondi- originalpackagingwasnotused! tionforuseoftheunitfortheintendedpur-...
  • Page 5: 15 IncorrectUsage

    2. Safety 1.5 Incorrect usage Do not operate the PTS 200 in 2.1 General Safety Notes rooms where operations are carried ThisappliancehasbeensodesignedbyDürr out. Dentalthatanydangerinoperationisoutofthe The compressed air is not to be questionwhentheapplianceisusedcorrectly used for respiration appliances or Inspiteofthis,wefeelitisourdutytomention for similar uses, e.g. those found in thefollowingsafetymeasuresinordertopre- operating theatres.
  • Page 6: Warnings And Symbols

    3. Warnings and Symbols Intheoperatinginstructionsthefollowingwarn- ingsandsymbolshavebeenused: Information and/or mandatory regulations or prohibitions for the prevention of personal injury or sub- stantial property damage. Warning - dangerous electrical voltage. Specialinformationregardingeconomi- caluseoftheapplianceorother information Takeenvironmentalandambientcondi- tionsintoaccountDonotoperatethe unitindamporwetconditions Unplugatthemainsandremoveall power FurtherWarningsandSymbolsconcerningindi- vidualdevicescanbefoundintherelevantIn- stallationandOperatingInstructionssupplied withthatdevice 3.1 Model identification plate Themodelidentificationplateispositionedin- sidethePowerTowercabinet,seefigs1and2...
  • Page 7: Delivery Contents

    4. Delivery Contents PTS 200/11 Model 0949-200/11 PTS 200/01 Modeltype400V,3~,50Hz Model 0949-200/01 CabinetbaseunitwithVS900S 0949-511-52 Modeltype400V,3~,50Hz V900S(builtin) 7131-02/021 CabinetbaseunitwithVS900S 0949-501-52 Cabinetuppersection   0949-512-52 VS900S(builtin) 7134-02/021 Membrane-dryingunit 1650-980-00 Cabinetuppersection   0949-524-52 DUOcompressorgenerator  5250-100-66 Membrane-dryingunit 1650-980-00 DUOcompressorgenerator  5250-100-66 PTS 200/12...
  • Page 8: 41 SpecialAccessories

    PTS 200/22 PTS 200/42 Model 0949-200/22 Model 0949-200/42 Modeltype230V,1~,50Hz Modeltype400V,3~,50Hz CabinetbaseunitwithVS600S 0949-522-52 CabinetbaseunitwithVS1200S 0949-501-52 VS600S(builtin) 7128-01/021 VS1200S(builtin) 7138-02/021 Cabinetuppersection   0949-523-52 Cabinetuppersectionwithdisplay module 0949-524-72 Membrane-dryingunit 1650-980-00 Membrane-dryingunit 1650-980-00 DUOcompressorgenerator  5250-100-56 DUOcompressorgenerator  5250-100-66 CA4AmalgamSeparatorforPTS 7805-200-50 DUOcompressorgeneratorconver- sionunit 0949-500-50...
  • Page 9: Technical Data

    5. Technical Data PTS 200/11 Model 0949-200/11 PTS 200/01 Voltage 400/3~ Model 0949-200/01 Frequency Voltage 400/3~ Currentconsumption 73(104)* Frequency Output 35(49)* Currentconsumption 83(114)* Weightca Output 37(51)* Weightca PTS 200/12 Model 0949-200/12 PTS 200/02 Voltage 400/3~ Model 0949-200/02 Frequency Voltage 400/3~...
  • Page 10: 51 ValidForAllModels

    PTS 200/31 5.1 Valid for all models Model 0949-200/31 TherelevantTechnicalDataforeachof thesystems(egVS900S)canbe Voltage 400/3~ foundintheInstallationandOperating Frequency Instructionssuppliedwiththeappropri- ateappliance Currentconsumption 73(104)* Output 35(49)* Suctionunitcontrol Weightca voltage 24AC PTSwithdisplay 24DC Fuse type PTS 200/32 IP20 Protection class Model 0949-200/32 Operating model Voltage 400/3~...
  • Page 11: Functional Description

    6. Functional Description Detailleddescriptionsofthefunctionof eachindividualunitcanbefoundinthe InstallationandOperatingInstructions suppliedwiththeappropriateappliance a Mainpowerswitch:On(I)/Out(0) Even when the power switch is in the off (O) position certain compo- nents are still subject to live current (e.g. pressure switch, PCB of con- trol unit). b Displayforrelativehumidity: blue <30% pink >30% Display: optimumrangeca0-30%...
  • Page 12: Amalgam Separator

    6.4 Amalgam separator Theamalgamseparatorisconnectedtothe wasteconnectionsofthesuctionunit Thisservestoseparateoutandcollectthe heavymetalparticlesandamalgamdustdrawn intothesystemarisingfromfillingsetc 6.5 Display ThisPTSmodeltypeisfittedwithadisplay whichgivesinformationonthevariousoperating statessuchastankpressure(10),humidity(11) andamalgamseparator(12)Additionallythe displaycanbeusedtocarryoutvariousoperati- onsteps 2012/02...
  • Page 13: Storage And Transport Conditions

    Mounting 7. Storage and transport conditions DuetotheweightofthePTS200itisdelivered inseveralpartsandissentoutfromthemanu- facturerinspecialtransportpackaging(cartons) Thisservestoprotecttheappliancefromany damageduringshipping The PTS must be transported in an upright condition. ThePTSmustbeprotectedfromdamp- ness,dirtandextremesoftemperature duringtransportandstorage(seesec- tionTechnicalData) Danger of injury The PTS must be under no pressure when transported. Before transport the pressure tank and the pressure hoses must be bled or vented.
  • Page 14: Set Up And Connection Of Suction

    Inordertoreducethevibrationeffectsthere mustbeadistanceofatleast2cmbetweenthe PowerTowerandanystructuretotheside(eg cupboard) Both suction inlets and exhaust out- lets of the PTS must be free. Be careful to ensure that no objects are placed under, in front of, or on top of the PTS. Theroomtemperaturemaynotfallbelow+10 °Candmustnotexceed+40°C,otherwise trouble-freeoperationofthePTScannotbe guaranteedForroomtemperatureabove+40 °Cadditionalventilationmustbeprovided Theidealambienttemperaturerangeliesbe- tween+10°Cand+25°C...
  • Page 15: WaterHosesToTheFloorConnec

    9.2 Connect air, suction and waste water hoses to the floor con- nections of the PTS On-siteplumbingfittingssee PlanningInformation9000-617-03/ •Connectthesuctionhoseandtheexhaust hosetothePTSconnectionsDN50(22or 23) Danger of overheating and air con- tamination. Dürr Dental strongly recommends that the warm and contaminated air be extracted outside the building. In the event that the used air cannot be extracted outside the premises then an exhaust air bacterial filter...
  • Page 16: Install Compressed Air Module

    10. Install compressed air module •Removethescrews(30)holdingtheplatein thesuctionmoduleinposition •Placethecompressedairmoduleontopof thesuctionmodule •Slidethe4xbrackets(31)(forthesoundbaffle plate)betweenthemodulesandconnect themusingthescrews(30) 10.1 Install the compressor generator Versions 400 V – PTS with 1 compressor unit, convertible to take 2 units. – PTS with 2 compressor units. •Unscrewtheretainingplate(35)andremove fromthePTS •Screwthecompressorunit(33)togetherwith thevibrationbuffers(34)ontothisplate Becarefultoinstallinthecorrectposi- tionontotheretainingplate,seebore...
  • Page 17: Install Drying Unit

    •Placethenoisereducers(38)ontothesuction connectionsoftheunitandfixinplaceusing thesecuringclamps(40) •Placethesecondgeneratortomountingplate (35)ofPTSandsecure •Placenoisereducers(38)inpositionandfix 10.2 Install drying unit Choosethecorrectnozzle(43) Blue=1compressorgenerator Magenta=2compressorgenerators •Insertthenozzleintothesocket •Placethefilterandfiltercover(42)inposition 2012/02...
  • Page 18: Install Amalgam Separator

    •Insertthedryingunitintothemounting(47) andsecurewith2butterflynuts(44) •Connectthecompressedairhosefromthe coolingelementintothedryingunit •Connectthecompressedairhosebetween thedryingunitsandpressuretank 10.3 Install amalgam separator TheAmalgamSeparatorisonlyusedin thePTSincombinationwithVSsuction units •Theplatformplate(46)isfixedusing4screws (45)totheamalgamseparator •Placethewastewaterconnectionfromthe surgetankontotheinletconnection(48)of theamalgamseparatorandsecure •Slidethewastewaterhose(49)(buildingwa- stewatersystem)ontotheamalgamsepara- toroutletpointandsecure •Screwtheearthcable(54)leadingfromthe amalgamseparatorfirmlyontothesuctionunit console 2012/02...
  • Page 19: Install And Connect Bus-Adapter

    •PlacetheamalgamseparatorintothePTS, observecorrectplacement 1)Thehosemustbealignedcorrectly(49), 2)Theamalgamrecyclingboxmustbeeasily accessibleforreplacement 10.4 Install and connect BUS-adapter Only for PTS with display •Openthecovertotheelectronicsoftheamal- gamseparator •Place3spacers(15)ontotheBUS-adapter (16) •ConnecttheBUS-adapter(16)toconnection X9oftheamalgamseparatorelectroniccircuit board •Feedthenetworkline(17)throughtheamal- gamseparatorhousingandconnecttooneof thetwoBUS-adapternetworksockets •FeedtheNetworklinetothePTScontrolPCB andconnecttoterminalX31 2012/02...
  • Page 20: Pts Electrical Connections

    11. PTS electrical connections Ensureallelectricalconnectionsarecar- riedoutobservingthetechnicalregula- tionsconcerningthesetupoflowvolt- agesysyemsinmedicalpractices •Beforeoperatingthesupplyvoltage,check thevoltageinformationonthemodelidenfiti- cationplate •Fortheelectricalconnectiontothemains powersupplythenthecircuitmustbefitted withanallpoledisconnectswitch(all-pole switchorall-polebreakerforlineprotection (fuse))with>3mmcontactopeningwidth •ThePTSmustbeconnectedusingafixed mainspowersupplylinetothemainspower supply •Circuitbreakers:FusingLS-switch16Awith CorDcharacteristicsaccordingtoEN60898 This fuse must not be used for ad- ditional devices, as the max. current consumption will then be exceeded. Electric shock due to cable insula- tion damage •ElectricshockDonotallowelectrical...
  • Page 21 usingacabletie Leadthecablefrombelow(51)intothecon- trolunitandconnecttothecontacts(X11 andX12)onthePCB ForPTSunitswithadisplaypanelthecon- nectingcableneedstobefedfromabove intothecontrolunitandthenconnected  – Dryingunitsventilationfan(M5)andrelief valve(Y1) DependingonthemodelofPTStheseare eitherconnectedtoX1withanadapterca- bleordirectlyconnectedtoX21andX23 Feedthecablethroughtheconduit(53),se- curewithcabletieandstrainrelief(52) OnlyformodelPTS200/03/(230V3~Version) Fault Do not connect Power Supply N. 2012/02...
  • Page 22: Start-Up

    12. Start-up Carryoutanelectricalsafetycheckbe- forestart-upandinitialuse •Closethecovertothecontrolunitandattach theconnectiontoground •Mainsfusing"ON •Theblackstartswitchmustbeinthedown positionforthemotorprotectionswitchofthe controlPCB(50) •Setthebutton(62)ofthepressureswitchto"I Auto" ThePTSwithdisplayhasnosuch switchThepressuresensoristobe foundonthecontrolPCB •Operatethemainswitch(a),thecompressor startsupandthenswitchesoffatc75bar •Openthecondensatetap(60)anddrainoff thecondensationpresent •Checkthesafetyvalve Whencarryingoutthistestthetank mustbeunderpressure(maximum75 bar) • O penthescrew(61)ofthesafetyvalveuntil thevalveventsAllowthesafetyvalvetovent onlybrieflyandthenclosethescrewagain Thevalvemustnowbeinitsclosedposition Danger of damage Do not use the safety valve in order to vent the pressure tank.
  • Page 23 •Activatethesuctionunitbyremovingasuc- tionhosefromthehosemanifoldorbyoper- atingtherinsingphaseofthespittoon(spit- toonvalve,"WetSuctionSystem") •Carryoutafunctioncheckandtestallcon- nectionsforleaksetc Check AC suction units for correct direction of rotation. •Switchoffthesuctionunit,eitherbyreplacing asuctionhoseintothehosemanifoldorby switchingthespittoonrinsingoff VS-Suctionunitsrunforapprox30 secondsafterswitchingoff Simultaneoussignalstostartfromboth thesuctionunitandthecompressors, causethecompressorstobeginaftera slightdelayafterthesuctionunitstarts •Hangallpanels(26)ofthePTS200intoplace Danger of overheating The PTS must be closed once all panels are in position. This serves to provide sufficient ventilation in the PTS.
  • Page 24: Connection Media Plan

    13. Connection media plan 13.1 Set up with VS-units PTS 200 2012/02...
  • Page 25: Set Up With A Display

    13.2 Set up with a display PTS 200 PC board 2012/02...
  • Page 26: 133 SetUpWithV-Units

    13.3 Set up with V-units PTS 200 2012/02...
  • Page 27: Circuit Diagrams

    14. Circuit diagrams 14.1 Model type 400 V 3~ PTS 200 2 + 3 L1 L2 PE L3 N PE U V W L N PE U1 V1 W1 PE U1 V1 W1 PE 2012/02...
  • Page 28: Model Type 400 V, 3~ With Display

    14.2 Model type 400 V, 3~ with display PTS 200 X21 X23 L1 L2 PE L3 N 2012/02...
  • Page 29: Generators

    14.3 Model type 230 V, 1~, 2 generators Circuit breakers Fusing LS- switch 25 A with C or D characteristics according to EN 60898 PTS 200 2 + 3 X21 X23 L N PE L N PE L N PE...
  • Page 30: 144 ModelType230V1

    14.4 Model type 230 V 1~ PTS 200 2 + 3 L N PE L N PE L N PE L N PE 2012/02...
  • Page 31: Circuit Diagrams

    15. Circuit diagrams 15.1 Model type 400V 3~, parts 1-4 400 V, 3~, part 1 2012/02...
  • Page 32 400 V, 3~, part 2 2012/02...
  • Page 33 400 V, 3~, part 3 2012/02...
  • Page 34 400 V, 3~, part 4 2012/02...
  • Page 35: 152 ModelType400V,3~WithDisplay

    15.2 Model type 400 V, 3~ with display AmalgamseparatorCA4withBUS-adapter MainPCBwithperformancefunctions ControlPCB Display PC-Network M1+2 Compressorgenerator SuctionUnit Ventilationfan Coolingelement Controlcontacttosuctionunit S3/H3Mainpowerswitch Bleedervalve 2012/02...
  • Page 36: Aggregates,Parts1-4

    15.3 Model type 230 V 1 , 2 aggregates, parts 1-4 230 V, 1~, part 1 2012/02...
  • Page 37 Model type 230V 1~, 2 aggregates, part 2 2012/02...
  • Page 38 Model type 230V 1~, 2 aggregates, part 3 2012/02...
  • Page 39 Model type 230V 1~, 2 aggregates, part 4 2012/02...
  • Page 40: Parts1-4

    15.4 Model type 230V 1~, 1 aggregat parts 1-4 230 V, 1~, part 1 2012/02...
  • Page 41 230 V, 1~, 1 aggregat, part 2 2012/02...
  • Page 42 230 V, 1~, 1 aggregat, part 3 2012/02...
  • Page 43 230 V, 1~, 1 aggregat, part 4 2012/02...
  • Page 44: Operation

    16. Operation Detailleddescriptionsofthefunctionof eachindividualunitcanbefoundinthe InstallationandOperatingInstructions suppliedwiththeappropriateappliance a Mainpowerswitch:On(I)/Off(0) Even when the power switch is in the off (0) position certain compo- nents are still subject to live current (e.g. pressure switch, PCB of con- trol unit). b Relativehumiditydisplay Blue<30% Lightred>30% c Pressureleveldisplay Start-up 55bar ...
  • Page 45: Maintenance

    17. Maintenance Maintenanceinformationcanbefound intheInstallationandOperatingInstruc- tionssuppliedwitheachappliance Beforecommencinganymaintenance workswitchoffdeviceatmains Weekly •Changefinefilterinthehosemanifold Every two years •Changebacterialfilterinthesuctionunit (wherepresent) Every year •Changefiltersinthecompressorunit(71)and thedry-airunit(72and73) Beforechangingthefilterletoffany pressurefromthepressuretank Tochangethesinterfilter(73),releasethedrying unitbyundoingthe2butterflynuts(44)andre- movefromitsmounting,seesectiononmount- ingdry-airunit Undothecondensatecollectorvessel(74)and unscrewthesinterfilter(73)andremove 2012/02...
  • Page 46: Trouble-Shooting

    Trouble-shooting 18. Compressor generator does not function 18.1 PTS Standard models WherethePTSisequippedwithcom- pressorunits,theunitcanberunon onecompressorasfollows •SwitchoffPTSatmainsswitch(a) •SetswitchS2(75)to1 •SwitchonPTSatmainsswitch(a) RedLED(76)lights •Pressswitch(62)againon •PTSwillnowrunononecompressor Furtherinformationcanbefoundinthe InstallationandOperatingInstructions suppliedwitheachappliance 18.2 PTS with display ForPTSmodelswithdisplayfollowinstructions asnecessary 2012/02...
  • Page 48 Dürr Dental aG Höpfigheimer Strasse 17 74321 Bietigheim-Bissingen Germany Fon: +49 7142 705-0 www.duerr.de info@duerr.de...

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