Emerson Liebert NXL Installation Manual
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Emerson Liebert NXL Installation Manual

Emerson Liebert NXL Installation Manual

500-750, 60hz, three-phase, single-module & multi-module
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Download this manual See also: Operation & Maintenance Manual, Installation Manual
Liebert
NXL
®
™
Installation Manual – 500-750, 60Hz, Three-Phase, Single-Module & Multi-Module
AC Power
For Business-Critical Continuity™

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Summary of Contents for Emerson Liebert NXL

  • Page 1 AC Power For Business-Critical Continuity™ Liebert ® ™ Installation Manual – 500-750, 60Hz, Three-Phase, Single-Module & Multi-Module...

  • Page 2: Product Warranty Registration

    For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area. For areas not covered by Emerson Network Power Liebert Services, the authorized distributor is responsible for providing qualified, factory-authorized service.

  • Page 3: Table Of Contents

    Matching Liebert NXL Battery Cabinet ........
  • Page 4 Figure 22 Detail 750kVA Liebert NXL with static bypass (SMS/1+N)......33...
  • Page 5 Liebert NXL UPS specifications........

  • Page 7: Important Safety Instructions

    NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert NXL ™ UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing per- sonnel.
  • Page 8 NOTE Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions. NOTICE This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules.

  • Page 9: Mechanical Installation

    (see Environmental Parameters in Table 10). The Liebert NXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and pre- vent overheating or malfunctioning, do not cover the ventilation openings.

  • Page 10: Storage

    1.4.2 Clearances The Liebert NXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened. It is important to leave a distance of 24in (610mm) between the top of the UPS and any over- head obstacles to permit adequate circulation of air coming out of the unit.

  • Page 11: System Composition

    Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the unit; see the figures in 4.0 - Installation Drawings. Figure 1 Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet If the cabinets are to be bolted Liebert...

  • Page 12: Ups Electrical Installation

    Given that every installation has its own characteristics, this section provides guidelines for qualified installation personnel with knowledge of operating practices, regulatory standards and the equipment to be installed. External overcurrent protection must be provided. See Table 10 - Liebert NXL UPS specifications for overload capacity. Power Cables The UPS requires both power and control cabling.

  • Page 13: Power Cable Connection Procedure

    All operations described in this section must be performed by properly trained and qualified electricians or technical personnel. If any difficulties are encountered, contact Emerson Network Power. See the back page of this manual for contact information.

  • Page 14: Figure 2 Cabinet Grounding Plates

    UPS Electrical Installation Figure 2 Cabinet grounding plates Note location of larger cutouts. Orient ground plate as shown. Mounting Hardware (Supplied) Detail A Installed at Each Shipping Split Figure 3 Kick plate and filter locations KICKPLATE KICKPLATE REAR FRONT KICKPLATE KICKPLATE INSTALL M6X25 BOLT, INSTALL M6X25 BOLT,...

  • Page 15: Control Cable And Communication

    UPS Electrical Installation Control Cable and Communication Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system (external battery circuit breaker), communicate with a personal computer or provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The External Interface Board, arranged for this purpose, is next to the option box in the Rectifier section (refer to 4.0 - Installation Drawings).

  • Page 16: Dry Contacts

    UPS Electrical Installation 2.3.1 Dry Contacts NOTE If connection to more than one module is required, use a separate contact for each module. Table 1 UPS input dry contacts Terminal Connects to Wire Size/ Item Block (Description of External Item) Max Length REPO Switch, normally open contact Remote EPO...

  • Page 17: Analog Load Bus Synch Connection To Non-Liebert Nxl Equipment

    Power Supply (304m) Remote Status Panel TB-3 Remote Status Panel TB-4 2.3.2 Analog Load Bus Synch Connection to Non-Liebert NXL Equipment Refer to Figures 29 through 31 for layouts. Table 5 UPS control contacts with analog LBS Terminal Designation From...
  • Page 18 UPS Electrical Installation Table 5 UPS control contacts with analog LBS (continued) Terminal Designation From Signal Name Wire Range/Max Length Analog LBS Signals from UPS LBS Transformer Box Assembly to LBS Box - System #2 TB27-7 TB3-4 SYNCH PH A TB27-8 TB3-5 SYNCH PH B...

  • Page 19: Multi-Module Communication

    UPS Electrical Installation 2.3.3 Multi-Module Communication Paralleling cables that connect the module to the system are connected to terminals P3101 and P3103 on the Inter-Module Communication (IMC) board (refer to 4.0 - Installation Drawings). Table 6 Parallel from UPS module Inter-Module Communication Board to other Inter-Module Communication Board in system Terminal Designation Wire Size/...

  • Page 20: Remote Input Breaker (Rib)

    UPS Electrical Installation Figure 6 Inter-Module Communication Board wiring diagram—Multi-modules P3103 P3103 P3103 02-806730-xx 02-806730-xx 02-806730-xx P3101 P3101 P3101 UPS 3 UPS 1 UPS 2 2.3.4 Remote Input Breaker (RIB) For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O sec- tion.

  • Page 21: Table 7 Rib Uv Coil, Aux. Contacts From Ups Rib Cb Interface Board To Remote Cb1

    UPS Electrical Installation RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Cir- cuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit breaker must have a short-time rating not exceeding 480 Volts at 150K Amperes, for 5 cycles. See Table 11 for required current ratings.

  • Page 22: Inverter Output Breaker (Iob)

    UPS Electrical Installation 2.3.5 Inverter Output Breaker (IOB) For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Output I/O section.

  • Page 23: Digital Lbs

    UPS Electrical Installation Table 8 Remote IOB contacts from remote breaker to UPS IOB CB interface board Terminal Designation Wire Size/ From Signal Name Max Length TB1101-1 IOB aux. common TB1101-2 IOB aux. N.C. (closed = CB is open) Remote Breaker #14AWG/ TB1101-3 IOB aux.

  • Page 24: Configuring Neutral And Ground Connections

    UPS Electrical Installation Figure 9 Inter-Module Communication Board wiring diagram—Digital LBS P3108 P3108 P3108 02-806730-xx 02-806730-xx 02-806730-xx P3109 P3109 P3109 UPS 3 UPS 1 UPS 2 Configuring Neutral and Ground Connections Improper grounding is the largest single cause of UPS installation and startup problems. Grounding techniques vary significantly from site to site, depending on several factors.

  • Page 25: Three-Wire Input Connections

    UPS Electrical Installation 2.5.2 Three-Wire Input connections This configuration must NOT be used when single-phase loads are directly connected to the UPS. The UPS output transformer is considered a separately derived source. The UPS module neutral is bonded to the UPS ground, which is connected to a local grounding electrode in accordance with NEC 250-26.

  • Page 26: Optional Equipment

    The optional Module Battery Disconnect (MBD) can be used as a battery disconnect between a battery system and the Liebert NXL UPS. The battery cabinets are designed to be either attached to the UPS or battery cabinet or installed in a separate battery room (for details, see the Liebert NXL Battery Cabinet installation manual, SL-24530, available at Emerson Network Power’s Liebert Web site:...

  • Page 27: Installation Drawings

    Installation Drawings NSTALLATION RAWINGS Figure 10 Main components, 500kVA Liebert NXL 1+N multi-module or SMS with static bypass LIEBERT INTELLISLOT HOUSINGS INTER-MODULE COMMUNIC ATION BOARD, LOC ATED BEHIND HMI SCREEN HMI SCREEN KEYLOCK OR EMO BUT TON BACK FEED (OPTIONAL)

  • Page 28: Figure 11 Outline Drawing, Liebert Nxl 500Kva Ups 1+N Multi-Module Or Sms With Static Bypass

    Installation Drawings Figure 11 Outline drawing, Liebert NXL 500kVA UPS 1+N multi-module or SMS with static bypass CONTRO L CABLE BYPASS/OUTPU T ENTRY/EXIT CABLE ENT RY/EXIT RECTIFIER / DC CABLE ENT RY 25.8" [654mm] 15.6" 10.6 [396mm] [269mm] 2.92" 69.8"...

  • Page 29: Figure 12 Output Terminal Details, Pg. 1, Liebert Nxl 500Kva Ups 1+N Multi-Module Or Sms With

    Installation Drawings Figure 12 Output terminal details, Pg. 1, Liebert NXL 500kVA UPS 1+N multi-module or SMS with static bypass NOTES: 1. All dimensions are in inches (mm). Ø0.50 Ø0.50 1.75 1.75 2. Control wiring and power wiring must (13)

  • Page 30: Figure 13 Output Terminal Details, Pg. 2, Liebert Nxl 500Kva Ups 1+N Multi-Module Or Sms With

    Installation Drawings Figure 13 Output terminal details, Pg. 2, Liebert NXL 500kVA UPS 1+N multi-module or SMS with static bypass Ø0.50 1.75 Ø0.50 (13) (44) (13) TYP NOTES: 1.All dimensions are in inches (mm). 2.36 1.75 (60) (44) 3. Aluminum and copper-clad aluminum cables 2.56...

  • Page 31: Figure 14 Base Drawing, Liebert Nxl 500Kva Ups 1+N Multi-Module Or Sms With Static Bypass

    Installation Drawings Figure 14 Base drawing, Liebert NXL 500kVA UPS 1+N multi-module or SMS with static bypass REAR SEE A 21.0 21.0 12.1 13.9 13.9 12.1 33.3 [61] [535] [535] [307] [354] [354] [307] [56] [845] NOTES: RIGHT SIDE 1. All dimensions are in inches (mm).

  • Page 32: Figure 15 Main Components, 750Kva Liebert Nxl Ups Without Static Bypass

    Installation Drawings Figure 15 Main components, 750kVA Liebert NXL UPS without static bypass Liebert IntelliSlot Housings Module Output HMI Screen Circuit Breaker (CB2) Inter-Module Communication Board (IMC) (behind door) EMO Button (Optional) Main Input Circuit Breaker (CB1) FRONT DOORS REMOVED...

  • Page 33: Figure 16 Main Components, 750Kva Liebert Nxl Ups With Static Bypass (Sms Or 1+N)

    Installation Drawings Figure 16 Main components, 750kVA Liebert NXL UPS with static bypass (SMS OR 1+N) LIEBERT INTELLISLOT HOUSINGS pxqc;INTER-MODULE COMMUNICATION BOARD MODULE OUTPUT (LOCATED BEHIND HMI SCREEN) CIRCUIT BREAKER (CB2) HMI SCREEN KEYLOCK OR EMO BUTTON (OPTIONAL) BACK FEED...

  • Page 34: Figure 17 Outline Drawing, 750Kva Liebert Nxl Without Static Bypass

    Installation Drawings Figure 17 Outline drawing, 750kVA Liebert NXL without static bypass Control Cable Bypass \ Output Entry / Exit 12.3 Rectifier / DC Cable Exit. [312] Cable Entry 23.6 17.7 14.8 [600] [449] [376] ( 0 ) 15.2 [53] [40] 19.1...

  • Page 35: Figure 18 Outline Drawing, 750Kva Liebert Nxl 1+N Multi-Module Or Sms With Static Bypass

    Installation Drawings Figure 18 Outline Drawing, 750kVA Liebert NXL 1+N multi-module or SMS with static bypass...

  • Page 36: Figure 19 Base Detail Drawing, 750Kva Liebert Nxl, N+1 Multi-Module Without Static Bypass

    Installation Drawings Figure 19 Base detail drawing, 750kVA Liebert NXL, N+1 multi-module without static bypass Front 27.7 [403] 27.7 [403] 27.7 [403] 27.7 [403] 2.1 [53] 33.3 [845] [61] 1.7 [42] Right Side 1.7 [42] [122] Front View Bracket Mounting Locations (M10 Hexserts)

  • Page 37: Figure 20 Base Drawing, 750Kva Liebert Nxl 1+N Multi-Module Or Sms With Static Bypass

    Installation Drawings Figure 20 Base Drawing, 750kVA Liebert NXL 1+N multi-module or SMS with static bypass...

  • Page 38: Figure 21 Input/Output Terminal Detail, 750Kva Liebert Nxl Without Static Bypass

    Installation Drawings Figure 21 Input/output terminal detail, 750kVA Liebert NXL without static bypass O .56 2.00 O .56 (14 ) O .56 2.00 1.26 ( 51) ( 14 ) (14) ( 51) ( 32 ) 1.75 1.75 1.75 ( 44 )

  • Page 39: Figure 22 Detail 750Kva Liebert Nxl With Static Bypass (Sms/1+N)

    Installation Drawings Figure 22 Detail 750kVA Liebert NXL with static bypass (SMS/1+N) DIA. .56 2.00 DIA. .56 1.26 DIA. .56 2.00 [14] [51] [14] [32] [ 14] [51] 1.75 1.75 1.75 [44] [44] [44] INPUT GROUND DC INPUTS INPUT PHASES 76.8...

  • Page 40: Figure 23 Input/Output Terminal Detail, 750Kva Liebert Nxl Without Static Bypass (Continued)

    Installation Drawings Figure 23 Input/output terminal detail, 750kVA Liebert NXL without static bypass (continued) 76.8 (14 ) (1950 ) 1.38 X .56 Slot 1.75 20 Places 10 Places ( 44 ) (Top Entry) 1.75 ( 44 ) (Bottom 53.2 NEUTRAL...

  • Page 41: Figure 24 Input/Output Terminal Detail, 750Kva Liebert Nxl With Static Bypass

    Installation Drawings Figure 24 Input/output terminal detail, 750kVA Liebert NXL with static bypass (SMS or 1+N) continued NOTES: 1. ALL DIMENSIONS ARE IN inches (mm). 2. CONTROL WIRING AND POWER WIRING MUST BE RUN IN SEPARATE CONDUITS. 1.75 3. ALUMINUM AND COPPER-CLAD ALUMINUM CABLES ARE NOT RECOMMENDED.

  • Page 42: Figure 25 Shipping Split 750Kva Liebert Nxl Without Static Bypass

    Installation Drawings Figure 25 Shipping split 750kVA Liebert NXL without static bypass 531985GI 531988G2 531983G1 02-806704- 02-806707- Phase A 531985G2 02-806704- Hardware Phase B for Detail A Included 531985G3 in This Box 532061G1 02-806716- 02-806704- Phase C Part A (Rectifier) - Wire Starting Point...

  • Page 43: Figure 26 Shipping Split, 750Kva Liebert Nxl With Static Bypass (Sms/1+N)

    Installation Drawings Figure 26 Shipping Split, 750kVA Liebert NXL with static bypass (SMS/1+N) Detail A 531985G1 531988G2 531983G1 02-806704- 02-806707- PHASE A 531985G2 02-806705- 02-806704- PHASE B 02-806716- 531985G3 531984G1 531988G1 F42 & F43 532061G1 532062G1 02-806704- PHASE C PART A - WIRE STARTING POINT...

  • Page 44: Figure 27 Shipping Split, 750Kva Liebert Nxl With Static Bypass (Sms/1+N) Continued

    Installation Drawings Figure 27 Shipping Split, 750kVA Liebert NXL with static bypass (SMS/1+N) continued 532049G1 532065G1 02-806710- 532063G1 02-806708- 532065G1 Fig12A-ShippingSplit750kVANXLwStaticBypass-SMS1plusNcontd PART A - WIRE FINISHING POINT. PART B - WIRE STARTING POINT. Low Voltage Wire Connections Between Parts B and A Wires are coiled and tied in Part B.

  • Page 45: Figure 28 Single-Input Wire Cabinet

    Installation Drawings Figure 28 Single-input wire cabinet Reference of Rectifier Corner Post See Detail A Remove upper and lower internal panels before attaching wire cabinet to UPS Reference of Wire Cabinet Corner Post See Detail A Wire Cabinet Rectifier Cabinet Corner Posts Corner Posts M10 Hardware...

  • Page 46: Figure 29 Control Cable Layout, Ups Active Analog Load Bus Sync, 250-750Kva Units

    Installation Drawings Figure 29 Control cable layout, UPS active analog load bus sync, 250-750kVA units CG #14A CG #14C ANALOG LBS BOX ANALOG LBS BOX Bypass Volts Phase A TB27-1 TB2-2 Bypass Volts Phase A TB3-1 TB27-1 Transformer V & I Bypass Volts Phase B V &...

  • Page 47: Figure 31 Control Cable Layout, Ups Analog Load Bus Sync, Elbs, 250-750Kva Units

    Installation Drawings Figure 31 Control cable layout, UPS analog load bus sync, ELBS, 250-750kVA units CG #30A ANALOG LBS BOX TB27-1 TB2-2 Bypass Volts Phase A V & I TB27-2 TB2-5 Bypass Volts Phase B Transformer BOARD TB27-3 TB2-9 Bypass Volts Phase C TB27-4 TB3-4 Critical Bus Volts Phase A...

  • Page 48: Specifications

    Specifications PECIFICATIONS Table 10 Liebert NXL UPS specifications Model Size 500kVA 750kVA Input Parameters 480V 3-phase, 3-wire Input Voltage to Rectifier, VAC 480V 3-phase, 3-wire 575V 3-phase, 3-wire 600V 3-phase, 3-wire 480V 3-phase, 3-wire or 4-wire Input Voltage to Bypass, VAC...
  • Page 49 Specifications Table 10 Liebert NXL UPS specifications (continued) Model Size 500kVA 750kVA Physical Parameters and Standards, in (mm) Width, With Static Bypass 111.6 (2835) 140.5 (3568) Width, without Static Bypass 125 (3175) Depth 39.4 (1000) 39.4 (1000) Height 76.8 (1950) 76.8 (1950)

  • Page 50: Table 11 Current Ratings-Rectifier Input

    Specifications Table 11 Current ratings—rectifier input UPS Rating Voltage, VAC External External Rectifier Nominal Maximum 100% Breaker 80% Breaker Input Bypass Output Type Current Current Trip, Amps Trip, Amps 12P + Filter 1000 12P + Filter 1219 1600 1600 12P + Filter 1018 1200 1600...

  • Page 51: Table 15 Recommended Conduit And Cable Sizes

    Specifications Table 15 Recommended conduit and cable sizes Rectifier Input UPS Rating Voltage (VAC) Nominal Selection Alternate Selection Input Bypass Output Rectifier Type (#) Conduit Size, Ph, G (#) Conduit Size, Ph, G (3) 3.5C, 3-500kcmil, (4) 3C, 3-250kcmil, 12P+Filter #2/0AWG #2/0AWG (4) 3.5C, 3-600kcmil,...

  • Page 52: Table 16 Recommended Lug Sizes

    Specifications Table 16 Recommended lug sizes T&B Series 54000 T&B Series 54000 Cable Size One Hole Two Hole #8 AWG 54930BE 54850BE #6 AWG 54905BE 256-30695-868 #4 AWG 54906BE 256-30695-733 #2-3 AWG 54942BE 54811BE #1 AWG 54947BE 54857BE #1/0 AWG 54950BE 256-30695-593 #2/0 AWG...
  • Page 53 Specifications NOTES...
  • Page 54 Specifications...
  • Page 56 Power Switching & Controls Services DC Power Infrastructure Management & Monitoring Precision Cooling Surge Protection Emerson, Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks of Emerson Electric Co. or one of its affiliated companies. ©2010 Emerson Electric Co.

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