ETWORK OWER FOR UPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area.
NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert NXL ™ UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel.
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NOTE Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions. NOTICE This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules.
(see Environmental Parameters in Table 11). The Liebert NXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings.
1.4.2 Clearances The Liebert NXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened. It is important to leave a distance of 24in (610mm) between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit.
The cabling impedance must be carefully controlled to ensure good bypass current sharing. For Liebert NXL Systems, the cabling impedances must be within 10% from maximum to minimum. If the cabling impedances need to be greater than 10%, contact your Emerson representative to calculate whether the system will result in an overload condition when operating on bypass.
Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the unit; see the figures in 4.0 - Installation Drawings. Figure 1 Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet If the cabinets are to be bolted together, Note: If a maintenance bypass cabinet is...
UPS Electrical Installation UPS E LECTRICAL NSTALLATION This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipment to be installed. WARNING Risk of electrical shock. Can cause injury or death. The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS.
(considered noncontinuous). Continuous and noncontinuous current are defined in the NEC. The Rectifier Input Feed Breaker must be set to withstand the Liebert NXL transformer inrush of up to eight times the nominal current.
UPS Electrical Installation 5. For control connection details, see 2.4 - Control Cable and Communication. NOTE If fault bracing brackets were removed during installation, they MUST be replaced. 6. Close and secure the interior and exterior doors. 7. 500kVA-750kVA Only—Attach the cabinet grounding plates to the top of the UPS at each shipping split.
UPS Electrical Installation Control Cable and Communication Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system (external battery circuit breaker), communicate with a personal computer or provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The External Interface Board, arranged for this purpose, is next to the option box in the Rectifier section (refer to 4.0 - Installation Drawings).
UPS Electrical Installation Table 2 UPS control contacts with battery cabinet or module battery disconnect Terminal Connects to Wire Size/ Item Block (Description of External Item) Max Length Battery Interface Board TB1154-1 CAN Bus and 18 AWG Battery Interface Board TB1154-2 24V Power TB1154A 1000ft.
UPS Electrical Installation 2.4.2 Multi-Module Communication Paralleling cables that connect the module to the system are connected to terminals P3101 and P3103 on the Inter-Module Communication (IMC) board (refer to 4.0 - Installation Drawings). Table 5 Parallel from UPS module Inter-Module Communication Board to other Inter-Module Communication Board in system Terminal Designation From...
UPS Electrical Installation 2.4.3 Remote Input Breaker (RIB) For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O section.
UPS Electrical Installation RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit breaker for 1100kVA systems must have a short-time rating not exceeding 600V at 200K Amperes for 5 cycles;...
UPS Electrical Installation 2.4.4 Inverter Output Breaker (IOB) For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Output I/O section.
UPS Electrical Installation Digital LBS The Load Bus Sync interface enables independent UPS units to remain in sync when operating on battery or when supplied by unsynchronized input sources. Digital LBS cables that connect the module to the system are connected to terminals P3108 and P3109 on the Inter-Module Communication (IMC) board.
UPS Electrical Installation Configuring Neutral and Ground Connections Improper grounding is the largest single cause of UPS installation and startup problems. Grounding techniques vary significantly from site to site, depending on several factors. Proper grounding should be based on the appropriate NEC sections, but safe and proper equipment operation requires further enhancements.
UPS Electrical Installation Figure 11 Grounding diagram—Four-wire multi-module systems UPS #1 Switchgear BPSS Source UPS #2 BPSS UPS #3 BPSS 2.6.2 Three-Wire Input connections This configuration must NOT be used when single-phase loads are directly connected to the UPS. The UPS output is considered a separately derived source.
UPS Electrical Installation Figure 12 Grounding diagram—Three-wire single-module systems Source BPSS Figure 13 Grounding diagram—Three-wire multi-module systems Switchgear UPS #1 Source UPS #2 Note: Grounding for 1+N systems is wired exactly the same UPS #3...
For Multi-Module systems using a 3-wire bypass, the Neutral-Ground bond must be made at the common neutral connection point in the switchgear or parallel cabinet. 2.6.5 High-Resistance Ground Systems The Liebert NXL is compatible with high-resistance ground systems. See your local Emerson representative for details.
Emerson Network Power’s Liebert Web site: www.liebert.com). 3.1.3 Load Bus Synch An optional Load Bus Synch (LBS) system can be used to synchronize two Liebert NXL UPS units or a Liebert NXL UPS to a Liebert Series 610 UPS. 3.1.4 Remote Alarm Status Panel The remote alarm status panel has LED alarm lights.
Installation Drawings Figure 23 Output terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass, continued NOTES: 1. ALL DIMENSIONS ARE IN inches (mm). 2. CONTROL WIRING AND POWER WIRING MUST BE RUN IN SEPARATE CONDUITS. 1.75 3.
Installation Drawings Figure 38 Liebert NXL 1100kVA, multi-module system, shipping split—interconnections between inverter and bypass INTERCONNECTS BETWEEN INVERTER AND OUTPUT (MMS SYSTEM) NEUTRAL ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT...
Installation Drawings Table 9 Interconnects for 1100kVA UPS multi-module unit Cable Connector Connector Part #. Cabinet Start Label Cabinet Finish Label Notes 531983G3 DC - UPSC Board P0701 Inverter - Load V/I Board P0701 Route in Front Duct 531988G8 DC - UPSC Board P0700 Inverter - Load V/I Board P0700...
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Installation Drawings Table 9 Interconnects for 1100kVA UPS multi-module unit Cable Connector Connector Part #. Cabinet Start Label Cabinet Finish Label Notes DC - P1305 (Connect to Output - PS Service PS SERVICE Connector in Rear Duct P1305J Route in Rear Duct Labeled P1305J) DC - P1306 (Connect to Output - Fuses...
Installation Drawings Figure 41 Liebert NXL 1100kVA, single module system, shipping split—Interconnections between inverter and bypass INTERCONNECTS BETWEEN INVERTER AND BYPASS (SMS SYSTEM) NEUTRAL ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: M10 LARGE FLAT WASHER (2)
Installation Drawings Figure 50 Single-input wire cabinet— 500 - 750kVA only Reference of Rectifier Corner Post See Detail A Remove upper and lower internal panels before attaching wire cabinet to UPS Reference of Wire Cabinet Corner Post See Detail A Wire Cabinet Rectifier Cabinet...
If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. 3. The Rectifier Input Feed Breaker must be set to withstand the Liebert NXL transformer inrush of up to eight times the nominal current.
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(1) 350kcmil/ (1) 350kcmil 1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. 2. For continuous operation not at 86°F (30°C), Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements.