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Summary of Contents for Carel UU02
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Page 1: User Manual
Ultrasonic humidiers ventilation - duct version User manual NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT! H i g h E f f i c i e n c y S o l u t i o n s... - Page 3 CAREL adotta una politica di continuo sviluppo. Pertanto si riserva il diritto di eff ettuare modifi che e shown in the manual may be changed without prior warning.The liability of CAREL in relation to its products is miglioramenti a qualsiasi prodotto descritto nel presente documento senza preavviso. I dati tecnici presenti specifi ed in the CAREL general contract conditions, available on the website www.carel.com and/or by specifi c...
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Page 5: Table Of Contents
Content 6. COMMISSIONING (“MASTER” PANEL) 1. INTRODUCTION AND ASSEMBLY Starting .........................24 humiSonic (UU0*D) ....................7 Scheduler ........................24 Part numbers .......................7 Regulation type .......................24 Dimensions and weights ..................7 Shutdown / Standby ....................24 Opening the packaging ..................7 Material supplied .......................7 Autotest ........................24 Reset tank hour counter ...................24 Preparing for assembly ..................7 Assembly ........................8 Automatic washing ....................24... - Page 6 “humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016...
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Page 7: Introduction And Assembly
- is centrifugal, remove the defl ector (D), - is axial or tangential, install the defl ector (D). (12,8) (12,2) Fig. 1.a Model UU02 UU05 UU07 Production (kg/h) Height with baffl e mm(in) 325(12,8) Height mm(in) 309 (12,2) -
Page 8: Assembly
Important : V: 1.5 - 3 m/s Install the humidifi er in horizontal position, using a spirit level, so that the level sensor does not give a false reading; Carefully secure the unit so that it does not move during operation. 1.8 Identifi... -
Page 9: Operating Principle
RS485 serial network. • measured by the fl oat; Humidity/temperature probes for ducts, CAREL P/Ns DPD*(T/H), • if the autotest is enabled (default), the drain solenoid valve opens and DPP*(T/H). Used in ducted heating and air-conditioning systems. -
Page 10: Water Connections
2. WATER CONNECTIONS 2.3 Positioning IMPORTANT: before proceeding with the water connections, As seen in chap.1, the humidifi er must be installed in ducting where the make sure that the humidifi er is not connected to the mains power air velocity is between 1.5 and 3 m/s. supply. -
Page 11: Feedwater
fl ow-rate of the fi ll SV, equal to 2 l/min. Extract Connecting humiSonic to the Carel WTS Compact The Carel product range includes a series of reverse osmosis systems (“WTS Compact”) designed to produce water according to the feedwater specifi cations and optimise connection to and operation with humiSonic (see manuals +0300017 and +0300019). -
Page 12: Electrical Connections
(C). Then make the electrical connections (D) and reposition the cover, repeating the same operations in reverse. Fig. 3.b Communication OFF: Carel/Modbus Serial 485 ON: Reserved Reserved Serial 485 / tLAN baud rate OFF: 19200... -
Page 13: Functional Wiring Diagram
humiSonic Level flow switch Fill Drain valve valve Pool Control LEVEL FLOW Control board SWITCH board ELECTRICAL PANEL + GND GND + Piezoelectric (basic / complete) transducer Serial connection 3,15 A T Control board (*) Driver Driver 230/ 110 Vac 48 Vdc Power Supply Driver... -
Page 14: Slave" Electrical Panel
3.3 “Slave” electrical panel STRUCTURE DIMENSIONS - mm (in) OUTSIDE Fig. 3.f Note: for UQ18B% dimensions, refer to the quotes indicated in 3.5 section concerning “ Master ” control panel. POSITIONING The electrical panel is designed for wall-mounting and features forced Fig. -
Page 15: Slave" Panel Wiring Diagram
3.4 “Slave” panel wiring diagram “SLAVE” ELECTRICAL PANEL ON/ OFF Power supply OUT = 48 V DC 3,15 A T + 48 V - 48 V 24 V PRI: COM: 120 SEC: BL - YL 24 V 75 VA 50/ 60 Hz CLASS 2 Fig. -
Page 16: Master" Electrical Panel
DIMENSIONS - mm (in) 3.5 “Master” electrical panel STRUCTURE OUTSIDE (14.2) 262 (10.3) 252 (9.9) Fig. 3.k POSITIONING The electrical panel is designed for wall-mounting and features forced ventilation for cooling. See the fi gure for the minimum clearances in mm (in) that ensure suffi... -
Page 17: Master" Panel Wiring Diagram
3.6 “Master” panel wiring diagram “MASTER” ELECTRICAL PANEL S90CONN*: Connection cable PGD1* 3,15 A T 24 V PRI: COM: 120 SEC: BL - YL 24 V 75 VA 50/ 60 Hz CLASS 2 POWER POWER SUPPLY SUPPLY + 48 V - 48 V POWER SUPPLY... -
Page 18: Electrical Connections To The "Slave" Panel
(voltage-free contact, max 5 Vdc open, max 7 mA closed). cross-section depends on the length. Use cable for working voltages ≥ 300 Vac and operating temperatures ≥ 90°C. RS485 SERIAL CONNECTION CAREL/ Modbus protocol: -TXRX-, +TXRX, 0TXRX terminals. Current (A) L=5 m L=10 m... -
Page 19: Electrical Connect. To The "Master" Panel
3.9 Electrical connect. to the “Master” panel Below is the connection diagram between the terminal block on the Depending on the type of signal, atomised water production can be “Master” electrical panel and the terminal block on the humidifi er. enabled and/or managed in diff... -
Page 20: Starting And User Interface ("Slave" Panel)
4. STARTING AND USER INTERFACE “SLAVE” PANEL Before starting the humidifi er check: 4.6 Reset tank hour counter • water connections: in the event of water leaks, do not start the The humidifi er is fi tted with an hour counter that records operation. humidifi... -
Page 21: User Interface ("Master" Panel)
5. USER INTERFACE “MASTER” PANEL CAUSE OF UNIT SHUTDOWN 5.1 Graphic terminal Message Description The built-in terminal on the “Master” electrical panel comprises the Off by Key Off from keypad display and the keypad, featuring 6 buttons, which are used to perform Unit Offl... -
Page 22: Programming Mode
(+limit humidity PW1(0077). set point); d: BMS confi guration: set BMS communication protocol (CAREL, Modbus), C: Clock/scheduler: set the current time and date (C01), the date for communication speed, network address, enable control serial. -
Page 23: Quick Access Menus
5.7 Quick access menus The quick access menus can be used to rapidly access the unit information and settings. Procedure: 1. Press Esc one or more times to return to the standard display; 2. Press UP/DOWN to show the required quick access menu icon; ICON Info On/Off... -
Page 24: Commissioning ("Master" Panel)
6. COMMISSIONING “MASTER” PANEL 6.5 Autotest Important Important : When the humidifi er is fi rst started (from off ), if enabled and humidity Before starting the humidifi er check: production is required, a test cycle is run. A complete fi ll and drain cycle •... -
Page 25: Probe Calibration
Input parameter. By enabling serial control, the humidifi er parameter can be set over the serial connection. Screen index Display description Def Gd01 BMS confi guration Protocol Modbus Modbus Carel Speed 19200 1200 19200 Fig. 6.a Address Gd02 BMS confi guration... -
Page 26: Functions ("Master" Panel)
7. FUNCTIONS “MASTER” PANEL 7.1 On/Off 7.3 Regulation (control) See chapter “Electrical connections” for the electrical connections to 7.1.1 the “Slave” or “Master” electrical panel, based on the type of control. At power-on, before beginning atomised water production, humiSonic temporarily runs the Autotest: to check correct operation of the fl oat level The built-in electronic controller on humiSonic features diff... -
Page 27: Probe Alarms
rH% probe + limit rH% 7.7.2 7.5.1 Parallel (dipswitch 8 Off ) As in the previous case with limit humidity probe, normally installed Atomised water fl ow-rate can be modulated as a percentage from 10% downstream of the droplet separator. The limit humidity probe is usually to 100% (Max prod and min prod) of the rated value, with alternating set to a high value, e.g. -
Page 28: Washing
Work / stand by: the type of washing cycle is enabled on screens Fb03/ 7.6 Washing Fb04; the cycle starts after the corresponding operating period. The washing cycle involves a complete drain cycle, a phase in which fi ll and drain are activated together to fl ush out any residues in the tank, a Screen index Display description Max UOM... - Page 29 Empty drain T: time during which the drain solenoid valve remains open Screen index Display description Gea04 Timings after correctly measuring the low water level. Low lev delay MaxHLev Time Following the water drain cycle, this is the time that must elapse after the Tab.
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Page 30: Parameters Table ("Master" Electr. Panel)
8. PARAMETERS TABLE “MASTER” ELECTR. PANEL Mask Display description Notes Def. Value description Type Press UP/DOWN to display the Info icon and then press Enter to access the Information quick menu Info Humidifi er size kg/h Next wash Work hours counter Machine hours counter Water level sensor state High... - Page 31 Mask Display description Notes Def. Value description Type Fa04 Regulation Ambient probe (AI7) Type 0...1 V 0...1 V 0...1 V¦ 0...5 V ¦ NTC Off set -100.0 100.0 100.0 100.0 100.0 Alarm delay Fa05 Regulation Fa03=HYHU... Ambient probe (TH) Type rH%+T Off...
- Page 32 BMS confi guration Service password Insert service password (PW1) Gd01 BMS confi guration Protocol Modbus Modbus Carel Modbus ¦ Carel Speed 19200 1200 19200 1200 ¦ 2400 ¦ 4800 ¦ 9600 ¦ 19200 Address Gd02 BMS confi guration Serial manager...
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Page 33: Alarms
9. ALARMS 9.1 Types of alarms There are two types of alarms: • manual reset; • automatic reset: the alarm is reset and the unit restarts automatically when the alarm condition is no longer present; When an alarm occurs, the Alarm button fl ashes and the display shows the standard display. -
Page 34: Troubleshooting
Remote unit offl ine remote unit power cable Tab. 9.a 9.2 Troubleshooting Note: if the problem identifi ed cannot be solved using the following guide, contact CAREL technical service. 1. Firstly, check the humidifi er and the surrounding area. Problem Cause Check Solution... -
Page 35: Maintenance And Spare Parts
Fill solenoid UUKFR00000 valve kit 10 Piezoelectric UUKTP00000 transducer Tab. 10.b Fig. 10.b Note: maintenance on the humidifi er must be carried out by CAREL technical service or other professionally qualifi ed personnel “humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016... -
Page 36: System Information
Mains water 10.3 System information Water hardness 15…25 °f 25…40 °f This screen shows the currently installed software revision, the memory (150 …250 μS/cm) (250 to 400 μS/cm) usage and the cycle time. Daily operating hours 8…10 8…10 Maintenance operations/year Screen index Display description Tab. -
Page 37: Cleaning The Tank
Dismantling the panels (to access the front driver board and the tank) After having removed the cover (C) on the terminal block, work on the left-hand side and: 1. unscrew the screws (V) that secure the bracket (S) and remove it; 2. -
Page 38: General Features And Models
11. GENERAL FEATURES AND MODELS 11.1 Ultrasonic humidifi er models and electrical specifi cations The table below summarises the electrical data (power supply voltages) of the various models, as well as their functional characteristics. Note that some models can be powered at diff erent voltages, obviously with diff... -
Page 39: Fuse Table
11.4 Fuse table 11.4.1 Electrical panel “Slave” Electrical panel 48 Vdc power Power supply fuse Fan fuse (one supply fuse (one (two 5 x 20 fuses) 5 x 20 fuse) 10.3 x 38 fuse) UQ05BD0000 250 mA UQ05B10000 3.15 A 250 mA UQ09BD0000 16 A... - Page 43 Fig. 12.d “humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016...
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Page 44: Duct Installation
(3,1) (3,5) (3,1) (11,81) water drain basin Fig. 13.b Key: Humisonics total dimention Absorption distance Total length For proper sizing and placement of Humisonic within the duct , contact Carel support “humiSonic ventilation” +0300063EN - rel. 1.0 - 16.02.2016... - Page 48 Agenzia / Agency: CAREL INDUSTRIES HQs Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com...
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