Carel ultimateSAM User Manual
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Carel ultimateSAM User Manual

Direct steam humidifi cation system
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ultimateSAM
Direct Steam Humidifi cation System
Sistema di umidifi cazione ultimateSAM
User manual
Manuale d'uso
I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!

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  • Page 1 Direct Steam Humidifi cation System Sistema di umidifi cazione ultimateSAM User manual Manuale d’uso NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT! I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s...
  • Page 2 CAREL Industries, i suoi dipendenti o le sue fi liali/ affi liate saranno responsabili di or consequential damage of any kind whatsoever, whether contractual, extra-contractual or due to negli-...

  • Page 3: Table Of Contents

    Fitting kits (SAKR******) for threaded control valves .......................................18 Actuator kits for control valves ..............................................18 Connecting pressurized steam to an ultimateSAM distributor ................................19 Connecting atmospheric steam to a bottom-feed ultimateSAM distributor ..........................19 OPERATION TROUBLESHOOTING Water is spitting from the nozzles on the uprights......................................20 Steam does not discharge from the distributors when the valve is open.
  • Page 4 SPECIFICATIONS / SPECIFICHE Distributor details / Dettagli distributore ..........................................25 Distributor details / Dettagli distributore ..........................................25 Distributor weight tables / Tabella pesi distributore .......................................26 Distributor weight tables / Tabella pesi distributore .......................................26 Distributor weight tables / Tabella pesi distributore .......................................27 Inlet adapters / Adattatori ingresso vapore .........................................28 Inlet adapters / Adattatori ingresso vapore ..........................................29 Inlet adapters / Adattatori ingresso vapore .........................................30 Valves and valve fi...

  • Page 5: Introduction And Assembly

    For additional dimensions regarding features on the distributor, like drain SATR*H300 58.5 (129) 213.5 (470) Tab. 1.a locations, see section 9, “Specifi cations. ” See other sections of this manual for details on other ultimateSAM items, such as valves and traps. “Ultimate SAM” +0300013IE - rel. 2.0 - 05.09.2011...

  • Page 6: Opening The Packaging

    1.4 Assembling the SA*****2** frame 1.4.1 Assemblaggio del telaio, versioni SAB/SAT An unassembled frame is shipped with any SA*****2** ultimateSAM distributor. The frame consists of the following:  N. 2 Bottom pedestals (a) If a “P” drain is to be mounted inside the duct beneath the bottom header, the optional mounting stand will be needed;...

  • Page 7: Inserting And Attaching Uprights

    Continue until all uprights are installed. Fig. 1.f 1.4.2 Assembling the frame, SA0 (single-pipe) versions The ultimateSAM version SA0******* distributors are supplied with a frame to be assembled, which comprises the following components: • manifold with support fl ange •...

  • Page 8: Positioning

    Positioning Check that the upper fl ange with o-ring is properly positioned on the • Determine the proper position for the ultimateSAM distributor in the upright. duct or AHU. (Fig.1.j) Most steam absorption problems are the result of Tilt the upright, inserting it into the gasket in the bottom header. (Fig.1.l) improper positioning.

  • Page 9: Mounting

    fl ange screws to 7-8Nm (5-6ft), using the fastening above are available as options. The “P” drains are not provided as part of the elements supplied (if necessary, try to remove screws); ultimateSAM system. If necessary, secure the end of the upright. •...
  • Page 10 Installation inside the air handling unit 1.7.4 SA0 (single-pipe) condensate drain kit (optional, sold separately) Follow the installation procedure described below: • assemble the SA0 steam distributor (see paragraph 1.4 Assembling the For SA0 (single-pipe) version, an optional condensate drain kit is available. frame, SA0);...

  • Page 11: Upright Steam Fl Ow-Rate

    1.8 Upright steam fl ow-rate The uprights on the ultimateSAM come in two diff erent diameters. In the “S” confi guration (6th digit of the ultimateSAM code) the diameter of the uprights is 35 mm, to increase fl ow-rate on single uprights there is also the “L”...

  • Page 12: Steam Inlet Connections

    2.1.2 Steam inlet adapters for SA0 (single-pipe) Fig. 2.a The ultimateSAM SA0 has a steam inlet with 11/2 “GAS or 1 ½ ” NPT (American market) fi tting. When supplied with pressurised steam no adapters need to be • For atmospheric steam delivery systems, used, simply connect the steam inlet on the manifold to a 11/2 “...

  • Page 13: Installing Inlet Adapters

    2.2 Installing inlet adapters Fig. 2.c • If installing an inlet extension, Place the gasket on the face of the header’s inlet. Using 7-8 Nm torque (5-6 ft lb), secure the extension adapter to the header using the fasteners provided in the kit containing the inlet adapter that will be secured to the extension.

  • Page 14: Drain Connections

    American markets and ¾” male Gas for other markets (for SA0 single-pipe: For installations in which the ultimateSAM distributor is supplied with ½“ GAS or ½“ NPT). Given the minimal pressure inside the header, a P-trap is pressurized steam, a trap and strainer are required at the inlet of the control generally suitable for the header drains.

  • Page 15: Inlet Drains For Distributors Connected To Atmospheric Steam Supplies

    When used with an atmospheric humidifi er, as shown in (Fig.3.e and Fig. 3.f ), an inlet trap may not be needed on the ultimateSAM distributor. In a typical installation, the condensate in the connecting hose drains back to the ...

  • Page 16: Steam Supply Connections

    Actuators for the control valve are sold separately. fi ttings and piping to connect the valve to the ultimateSAM distributor. If a valve and actuator kit was not ordered with the ultimateSAM distributor, For control valves having threaded connections, optional fi tting kits are available...

  • Page 17: Connecting Pressurized Steam To An Ultimatesam Distributor

    Fig. 4.c NOTE: The “P” drains shown above are not provided as part of the ultimateSAM system. “Ultimate SAM” +0300013IE - rel. 2.0 - 05.09.2011...

  • Page 18: Operation

    All of the steam generated by the controlled depends upon whether the steam comes from a pressurized humidifi er is discharged by the ultimateSAM distributor into the duct or AHU. source or an atmospheric source. For pressurized steam supplies, the steam The control signal for the actuator or atmospheric humidifi...

  • Page 19: Condensate In Duct

    8.1 Adjustable feet Kit for SAB* / SAT* 8.2 Horizontal manifold Kit (steam feed – condensate drain) for SAB* / SAT* Feet kit to increase the distance between the base of the ultimateSam and the duct. SAKM x x x x 0 0 Family prefix...

  • Page 20: Uprights Kit For Sab* / Sat

    SAT* Frame kit used either as a shoulder (right- or left-hand side) or as a cross-piece for ultimateSAM with bottom steam feed (SAB*). Example: kit SAKFF0G000 is a 1305 mm shoulder with 17 holes, and can be used as: •...

  • Page 21: Retainer Ring Kit For Sab

    8.6 Retainer ring kit for SAB* 8.9 Condensate drain separator Kit SAKF R x 0 0 0 0 SAKT x P x x x 0 Family prefix Family prefix Pos. Meaning Option Description  Size mm (in) Retainer Ring for uprights O.D. 35 Pos.

  • Page 22: Inverted Bucket Condensate Drain Kit

    8.11 Inverted bucket Condensate drain Kit 8.13 Spare manifold kit, SA0 (single-pipe) versions SAKT x B x x x 0 Family prefix SAKM 0 0 0 0 x 0 Family prefix Pos. Meaning Option Description  Material: Iron Stainless steel Pos.

  • Page 23: Specifications / Specifiche

    SPECIFICATIONS / SPECIFICHE 9. SPECIFICATIONS / SPECIFICHE 9.1 Distributor details / Dettagli distributore 133.4mm [5.3in] 114mm [4.5in] 57mm [2.2in] 76mm [3.0in] 76mm 3.0in " X " Fig. 9.a Cod. “X” 1055 1207 1359 1511 1663 1815 1967 2119 2271 2423 2575 2727 2879...

  • Page 24: Distributor Weight Tables / Tabella Pesi Distributore

    SPECIFICATIONS / SPECIFICHE 9.3 Distributor weight tables / Tabella pesi distributore Weight in kg (lb) / Peso in kg (lb) Bottom-feed, “S” Upright confi guration (SAB) / Alimentazione inferiore, confi gurazione lance “S” (SAB**S****) Width Code / Codice Larghezza Cod. 7.5 (17) 8.5 (18) 9.0 (20)

  • Page 25: Distributor Weight Tables / Tabella Pesi Distributore

    SPECIFICATIONS / SPECIFICHE Weight in kg (lb) / Peso in kg (lb) Top-feed, ”L” Upright confi guration (SAT**L****) / Alimentazione inferiore, confi gurazione lance “L” (SAB**L****) Width Code / Codice Larghezza Code 10.0 (22) 13.0 (28) 15.5 (34) 18.5 (40) 21.0 (46) 24.0 (52) 26.5 (58)

  • Page 26: Inlet Adapters / Adattatori Ingresso Vapore

    SPECIFICATIONS / SPECIFICHE 9.6 Inlet adapters / Adattatori ingresso vapore Fig. 9.c Inlet fl ange with straight thread / Flangia di ingresso fi lettata Kit code / Codice Kit Description Descrizione “A” “ B “ Fitting weight / Peso installato SAKIP441U0 Kit steam inlet 1 inch.

  • Page 27: Inlet Adapters / Adattatori Ingresso Vapore

    SPECIFICATIONS / SPECIFICHE 9.7 Inlet adapters / Adattatori ingresso vapore SINGLE PORT INLET: - SAKIT40100 - SAKIT80100 DUAL PORT INLET: - SAKIT40200 67mm 120mm 2.64in 4.72in 60mm Ø " A " TYP. 2.36in VIEW A-A FOUR PORT INLET: 240mm - SAKIT40400 9.45in 120mm SOME DIMENSIONS ARE COMMON...

  • Page 28: Inlet Adapters / Adattatori Ingresso Vapore

    SPECIFICATIONS / SPECIFICHE 9.8 Inlet adapters / Adattatori ingresso vapore INLET EXTENSION SAKIX80100 Ø 76mm [3.00in] ID 150mm [5.91in] Fig. 9.f Notes: Note: 1. Each kit includes gasket and fasteners. 1. Ogni kit include la guarnizione e le viti 2. Part weight = 0.715Kg (1.57 LBS) 2.

  • Page 29: Valves And Valve Fi Tting Kits (Only For North American Markets) / Kit Valvole E Connessioni (Solo Per Il Mercato Americano)

    SPECIFICATIONS / SPECIFICHE 9.10 Valves and valve fi tting kits (only for North American markets) / Kit valvole e connessioni (solo per il mercato Americano) " X " Fig. 9.h Kit code / Description Descrizione Max. Rated / Valore max Inlet - Outlet "X"...

  • Page 30: Valves And Valve Fi Tting Kits (Fl Anged) / Kit Valvole E Connessioni (Fl Angiato)

    SPECIFICATIONS / SPECIFICHE 9.12 Valves and valve fi tting kits (fl anged) / Kit valvole e connessioni (fl angiato) " X " " D " DIA Fig. 9.j Kit code / Description Descrizione Max. Rated / Valore massimo Flange "D" "X"...

  • Page 31: Electrical Actuators / Attuatori Elettrici

    SPECIFICATIONS / SPECIFICHE 9.14 Electrical actuators / Attuatori elettrici • • Tensione di alimentazione: 24V AC - 24V DC Supply voltage: 24V AC – 24V DC 179mm 7.05in Cod. Kit: SAKA0E0100 • • Segnale di controllo: 4-20mA o 0-10V 110mm 4.33in Control signal: 4-20mA or 0-10V 55mm 2.17in •...

  • Page 32: Electrical Actuators (Only For North American Markets) / Attuatori Elettrici (Solo Per Il Mercato Americano)

    SPECIFICATIONS / SPECIFICHE 9.17 Electrical actuators (only for North American markets) / Attuatori elettrici (solo per il mercato Americano) • Operating voltage: 24V AC Cod. Kit: SAKAE002U0 • Power Consumption: 17VA • Control signal: 0-10V DC or 4-20mA • Operating temperature: –15°C to 50°C (23°F to 131°F) •...

  • Page 33: Electrical Actuators (Only For North American Markets) / Attuatori Elettrici (Solo Per Il Mercato Americano)

    SPECIFICATIONS / SPECIFICHE 9.19 Electrical actuators (only for North American markets) / Attuatori elettrici (solo per il mercato Americano) • Air connection: 1/8” NPT fi tting for 1/4in OD plastic tubing Cod. Kit: SAKAP002U0 • Operating temperature: -18°C to 107°C (0°F to 225°F) 140 mm •...

  • Page 34: Trap And Strainer F&T Kits (Fl Anged) / Kit Fi Ltro E Scaricatore Di Condensa F&T (Fl Angiato)

    SPECIFICATIONS / SPECIFICHE 9.21 Trap and strainer F&T kits (fl anged) / Kit fi ltro e scaricatore di condensa F&T (fl angiato) Scaricatore di condensa (prodotto 4): tipo F&T Steam trap (Item 4): Ball fl oat type Strainer (Item 3): Y-type Filtro (prodotto 4): tipo “Y”...

  • Page 35: Trap And Strainer Kits F&T (Only For North American Markets) / Kit Fi Ltro E Scaricatore Di Condensa F&T (Solo Per Il Mercato Americ.)

    SPECIFICATIONS / SPECIFICHE 9.23 Trap and strainer kits F&T (only for North American markets) / Kit fi ltro e scaricatore di condensa F&T (solo per il mercato Americano) All fi ttings are Schedule 40 Tutte le parti hanno spessore “Schedule 40” Operating pressure: 2-60 psi Pressione operativa: 2 –...

  • Page 36: Trap, Strainer And Separator Kits F&T / Kit Fi Ltro, Separatore E Scaricatore Di Condensa F&T

    SPECIFICATIONS / SPECIFICHE 9.25 Trap, strainer and separator kits F&T / Kit fi ltro, separatore e scaricatore di condensa F&T Fig. 9.w Kit code / Description / Descrizione Flange PN 16 ISO 7005 A (mm) C (mm) E (mm) Wt (kg) Cod.

  • Page 37: Mooth Steam Inlet Kit For Sa0 (Single Pipe) Versions / Kit Ingresso Vapore Liscio Per Versioni Sa0 (Single Pipe)

    SA0 (single pipe) Input smooth adapter in stainless steel to match the input (such as GAS or NPT) SA0 manifold to a steam hose; to use for ultimateSAM single pipe powered by a steam humidifi er. Steam diameter pipe connection 40mm. / Adattatore liscio di ingresso in acciaio inox per adattare l’ingresso (tipo GAS o NPT) del collettore dell’SA0 ad un tubo vapore.

  • Page 38: Thermostatic Fl Oat Steam Trap / Scaricatore Termostatico

    SPECIFICATIONS / SPECIFICHE 9.27 Thermostatic fl oat steam trap / Scaricatore termostatico SAKT x H 00 x Family prefix 6 7 8 9 Pos. Meaning / Signifi cato Option / Opzione Description / Descrizione  Material / Materiale Brass  Type / Tipo Condensate drain only, tHermostatic type / Condensate drain only, tHermostatic type -...
  • Page 39 SA0 installation procedure - manifold outside of AHU - with AHU wall cover kit Description of the installation procedure for ultimateSAM version SA0* (single-pipe), with manifold outside of the air handling unit and installation of the wall cover kit inside the AHU.
  • Page 40 Place the upright in the 100 mm opening made in the duct Inserire la lancia nel foro da 100mm realizzato nella condotta Tighten the support fl ange bolts to 7-8Nm (5-6ft), using the fastening elements supplied. If necessary, cut the bolts Fissare le viti della fl...
  • Page 42 Agenzia / Agency: CAREL INDUSTRIES HeadQuarters Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com...

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