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PEUGEOT 208 T16 User Manual

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SYSTEM
USER GUIDE
Version 24/04/2015

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Summary of Contents for PEUGEOT 208 T16

  • Page 1 SYSTEM USER GUIDE Version 24/04/2015...

  • Page 2: Table Of Contents

    SUMMARY - General information Page 03 - Driver systems Page 04 to 11 BRK Unit (central console) page 04 Engine map selection page 06 Auxiliary functions page 07 Start assistance system page 08 Calibration and zero of sensors page 09 Engine map update page 11 - Display (Alarms page 25)

  • Page 3: General Information

    General informations Essential sensors The following sensors are used by the system, not having those sensors working properly will generate important consequences for the performance and reliability of engine and gearbox: − RPM − Throttle pedal position − Throttle position −...

  • Page 4: Brk Unit (Central Console)

    BRK Unit (central console) Power : power supply of actuators (PEAL, fans, …) Map selection Indicators and swap page of display Lights and light pods Starter Accessories Page 4/67 Version 24/04/2015...
  • Page 5 BRK Unit (central console) Maps Stage / Road: dedicated map selection Gravel / Asphalt: surface selection Throttle : selection of the performance mode (3 maps available) Launch : selection of launch control (2 choices) Indicators and swap page of display 1 &...
  • Page 6 Map selection Engine maps - 3 maps per surface are available - map 1 is the most performing map for high grip surfaces, map 3 is the less aggressive map for low grip surfaces, map 2 is in between Performance level Tarmac Gravel Throttle...

  • Page 7: Auxiliary Functions

    Auxiliary functions Fuel pump - The fuel pumps in the tank runs a few seconds after a Power ON - The fuel pumps in the tank runs when the engine is running - To drain the fuel tank or for a fuel sample: Main switch ON and power OFF Keep pushing auxiliary function and push on the Power button Radiator fan...

  • Page 8: Start Assistance System

    Start Assistance System Activation of the launch control 1. Select the launch control strategy: push on the launch button to select Launch 1 or 2 (selection displayed on the dashboard) 2. When you are stopped on the start line, check you are in road mode 3.
  • Page 9 Calibration of throttle pedal and throttle body Important: The calibration must be done: - after the replacement of the throttle pedal of throttle body - after the replacement of the ECU - after the replacement of the engine Procedure 1. Engine must be OFF and gearbox in neutral 2.
  • Page 10 Zero of the steering wheel position sensor Procedure 1. The engine must be OFF, the spacer (straight tool number 1E4126405A-OUT) must be fitted in the left part of the steering rack 2. Main switch ON and Power OFF 3. Keep pushing the heater and auxiliary functions button until the message "ZERO OK« is displayed «...

  • Page 11: Engine Map Update

    Engine map update Procedure 1. Copy the file with the map (***.bin) in the root of a USB key (part number 3Z9S25574A). 2. Engine OFF, main switch ON 3. Select the welcome page of the mechanic mode, as shown below 4.
  • Page 12 Presentation of the display Information displayed: RPM LEDs − RPM − 4 green LED gradually ON when approaching the optimum upshift rev − LED 5 red ON  optimum upshift − Buttons 1. display of the next page or remove the alarm message 2.
  • Page 13 Display – driver mode Stage Selected surface: Selected mode: Gravel or Selected Throttle Selected Launch Road or Stage Tarmac map: control: Throttle 1, 2 or 3 Launch 1 or 2 Oil pressure Engine revs Oil temperature Water temperature Page 13/67 Version 24/04/2015...
  • Page 14 Display – driver mode Refueling and road Gear Speed Fuel consumed (L) Oil pressure Water temperature Blinker icons Battery voltage Power OFF Light pods, red if ON / Heater Oil pressure Water alarm temperature alarm Page 14/67 Version 24/04/2015...
  • Page 15 Display – driver mode Sensors Shifter indicator Water temperature / pressure Oil temperature / pressure Exhaust temperature / Fuel press. Temp. / Press. – air inlet manifold Steering wheel position Temp. / Press. after air filter Gearbox Temp. / PEAL Accu press. Throttle / Pedal position Page 15/67 Version 24/04/2015...
  • Page 16 Display – driver mode Bedding Rear brake pressure Front brake pressure Front brake pressure Front brake temperature (TCK sensor) Page 16/67 Version 24/04/2015...
  • Page 17 Display – mechanic mode Barrel sensor position adjustment Selected gear Measured tension on both barrel tracks To check the position of the barrel position sensor, use this page to read the tension measured by the sensor. Be sure the gearbox is in neutral then adjust the position of the sensor to get the tension between 0.995 V and 1.005 V. A wrong setting of this sensor leads to difficult gear shift and a reduction of gearbox parts lifetime.
  • Page 18 Affichage – mode mécanicien Diagnostiques Engine diagnostics − In case of unplugged sparkplug, one of these icons will be displayed together with the number of the sparkplug: − Synchronisation: − In case of synchronization lost or abnormal RPM signal, one of these icons will be displayed: −...
  • Page 19 Display – mechanic mode Diagnostics BRK HIGH BRK LOW Hexa value Output concerned Hexa value Output concerned Water pump Rear diff fan Windscreen wipers Rear diff fan Starter Horn ECU, dashboard, Gbox display Right blinker Coils Left blinker Position lights, ID plate Throttle, injectors light Water pump...
  • Page 20 Display – mechanic mode Diagnostics Left indicator Right indicator Radiator fan Intercom Dimmed lights Reverse light Fuel pump Tripmaster Front fog lights Brake lights Injection High beam lights Accessories Throttle body Outer light pods Starter Inner light pods Horn Lambda Front fog lights Wipers Electrovalve...
  • Page 21 Display – mechanic mode Engine Water temperature / pressure Battery Oil temperature / pressure Fuel consumed Exhaust temperature / HP fuel press. Temp. / Press. – air inlet manifold Temp. / Press. after air filter Water Pump current / Intercooler P. Pedal / Throttle position Richness/ Gear - / RPM...
  • Page 22 Display – mechanic mode Chassis Brake pressure Front / Handbrake Rear PEAL Accu Pressure Speed Pedal position Tracks 1 and 2 Steering wheel position Throttle position Tracks 1 and 2 Procedure for the steering wheel Procedure for the throttle / learning pedal learning Barrel position...
  • Page 23 Display – mechanic mode BRK unit (central console) Auxiliary strategies reminder BRK buttons check appears when a button is pressed Selected strategies and drive- by-wire BRK functions check appears when the function is activated Attention: some functions are active only when Power is ON Page 23/67 Version 24/04/2015...
  • Page 24 Display – mechanic mode Gearbox Shifter sensor voltage Barrel position Gearbox oil temperature Battery voltage Rear diff oil temperature Speed Fuel consumed Air température – air box Pedal / throttle position Page 24/67 Version 24/04/2015...
  • Page 25 Display – Alarms and Warnings When an alarm is ON, this page is displayed with a message and the dedicated value When more than one alarm is active, the most important is displayed. If you want to see the other alarms, push on the swap alarm button. ALARMS Message Parameters...

  • Page 26: Ethernet Configuration

    Wintax – Ethernet configuration Set IP You need to set your Ethernet port with the following IP address as shown below: IP: 125.125.10.1 Mask: 255.255.0.0 Page 26/67 Version 24/04/2015...

  • Page 27: User Profile Installation

    Wintax – User profile installation Installation of the files – Download the install file on the FTP server at the location below and unzip it. It is located in the folder /DOCUMENTS/SYSTEMES/ – Copy the folders Docs, Libraries, System and Users into the WinTAX folder and authorise the fusion. Configuration of the user profile in WinTAX –...
  • Page 28 Wintax – User profile installation General Setup – To change the general settings, open the General Setup – For more contrast of the display, in the Default Appearance tab, modify the window and graphs background to black color Page 28/67 Version 24/04/2015...
  • Page 29 Wintax – User profile installation – In the same tab, switch off the Div. Y grid. – In the Special Channels tab, complete the special channels as shown below and validate with the green icon. Page 29/67 Version 24/04/2015...
  • Page 30 Wintax – User profile installation Channel parameters configuration – Open the Channel Parameters window. – Load the file Parameters_208T16_2015 and validate with the green icon. Page 30/67 Version 24/04/2015...
  • Page 31 Wintax – User profile installation Virtual channels loading – To load the virtual channel libraries, open the Virtual Channel window. – Load the files 208T16 and 208T16 Alarm and validate with the green icon. Page 31/67 Version 24/04/2015...
  • Page 32 Wintax – User profile installation Conditions loading – Open the Conditions window. – Load the file “208T16” and validate with the green icon. Page 32/67 Version 24/04/2015...
  • Page 33 Wintax – User profile installation Events loading – Open the Events window. – Load the file “208T16” and validate with the green icon. Page 33/67 Version 24/04/2015...
  • Page 34 Wintax – Download data with Ethernet cable Acquisition Manager – Open the Acquisition Manager – Connect the Ethernet cable between the Ethernet port of your USB and the Ethernet connector of your 208T16, main switch must be ON. If the connection is ok, you would see the Alias name of the ECU. Then click on the Setup Acquisition icon. –...
  • Page 35 Wintax – Download data with Ethernet cable – Click on Activate Marvel and wait the icon to become green. Then click on Download data from Marvel. A new window appears showing all the laps available. Select the laps you want to download and press enter. –...
  • Page 36 Wintax – Download data from the USB key Acquisition Manager – Open the Acquisition Manager – Connect the USB key to one of your computer USB port with the adaptor. Then only for the first time you download from the USB key, launch the FlashCard Download Wizard –...
  • Page 37 Wintax – Download data from the USB key – Select the device (serial number of the ECU) which is connected and click on Next. – Complete the information if necessary but do not change the Device Alias Then click on Next. Page 37/67 Version 24/04/2015...
  • Page 38 Wintax – Download data from the USB key – Choose Manual Download then click on Next. – Tick both manual options then click on the Add icon. Page 38/67 Version 24/04/2015...
  • Page 39 Wintax – Download data from the USB key – Choose the drive of the USB key then click on OK. Select the drive you have choosen (must be blue highlighted) in the Flashcards frame then click on End. Page 39/67 Version 24/04/2015...
  • Page 40 Wintax – Download data from the USB key – Select the device you want to download from and then click on Activate Flashcard icon. – Wait until the Activate Flashcard icon become green then click on Download Data from flashcard. –...

  • Page 41: Open Data

    Wintax – Open data Open the data – To open the data, open the data browser – In the top left frame, select the folder where are the data (in this example, Sardinia rally (Sardaigne)). Then select on the left frame the session then the laps on the right frame and push enter.

  • Page 42: User Profile

    Wintax – 208T16 User Profile The 208T16 User Profile gives you access to several tools to help you to analyse the behaviour of your 208T16: – Several layouts which display graphs, more explanation from page 45. – Events which show you when there are important alarms Layouts List of channels You may also see...

  • Page 43: Events

    Wintax – Events To help you to see quickly the most important alarms, we have defined events which create vertical blinking line on the graphs. For example on the engine layout, the bottom right window gathered all of the Events. On the others layouts, you may see Events which are connected to the layout you are looking (for example low oil pressure event for engine graph, low battery voltage for Elec graph…).

  • Page 44: Layouts

    Wintax – Layouts Engine Main window View of the Oil Pressure function of RPM and Throttle position Distribution of Water Pressure Distribution of Water Temperature Distribution of OilTemperature Events graph – Right windows give you an overview of main parameters of the engine, with a colour index: –...
  • Page 45 Wintax – Layouts Turbo Main window – Left window gives you on overview of the functioning of the turbo. The turbo regulation works by 2 ways: – In low engine rev, there is a close-loop on the air inlet pressure, so a comparison between the air pressure and its target).
  • Page 46 Wintax – Layouts Main window Here you will be able to check if the Variable Valve Timing is working well: – Check the position error of the VVT is between -3 et 3 (limits represented by dashed lines) in the left window. An easier way to check if the VVT is working well is to check that green bars must be a way greater than the other (as for example here).
  • Page 47 Wintax – Layouts Electricity Main window Here you will be able to check all the voltages and currents: – In the top left window, you will be able to see the main voltage drops in same time as the total current increases and the reason why (mainly because of the start of the radiator fan, the starter or the PEAL electric motor.

  • Page 48: Fuel Pressure

    Wintax – Layouts Fuel Pressure Main window Here you will be able to check if your fuel pumps are working well: – Check if both channels Fuel Pressure (PFuelHP) and Fuel Pressure Target (HPPump_Target) are close. An easier way to check this is to look at the histogram (which represent the difference between the Fuel Pressure and the Fuel Pressure Target) and check that green bars are a way bigger than the others.
  • Page 49 Wintax – Layouts Throttle Main window The left window will help you to check both throttle and pedal functioning: – Check that the 4 channels dedicated to throttle (target, calculated throttle position, throttle position 1 and 2) are same values. If Throttle1 and Throttle2 are different, it means that one of the electric track of the throttle is damaged. If Throttle differs from ThrottleTgt, it means the throttle command is not working well (electrical OC or SC with the loom between the ECU and the throttle body or Throttle motor failure).
  • Page 50 Wintax – Layouts Knock Main window The main window displays the filtered noise for every cylinder and the results of the knock diagnostic. These results are interpreted in the top right window (the boxes are on when there is a mild and/or strong knock detected for every cylinder). This allow you to check the engine functioning: if the strong knock diagnostic is on during an important part of the stage, it means there is probably knock for this cylinder.
  • Page 51 Wintax – Layouts Launch Red marker shows that Green marker shows that the launch strategy is the Go !!! message is activated displayed Here you can check if the activation of the launch strategy and its threeshold: – Look if the 1 gear is in.
  • Page 52 Wintax – Layouts Cooling Main window – On the main window: – Water pressure must be between 1.2 and 3 bars in stage (limits are represented by dashed lines). – Water pressure must be between 1.5 and 3 bars in road section when water temperature is over 70°C. –...

  • Page 53: Engine Oil

    Wintax – Layouts Engine Oil Main window – On the main window: – Oil Temperature must be under 140°C (limit represented by a dashed line). – Oil Pressure must be over 3 bars (limit represented by a dashed line). – On the bottom right window, there is a representation of the Oil Pressure function of the Engine Rev and Throttle position (the 3 bars limit is represented by a dashed line).
  • Page 54 Wintax – Layouts Intercooler Main window – On the main window, you can see the efficiency of the intercooler in comparison with the atmospheric temperature. – On the bottom windows, you can see the distribution of the compressed air temperature (absolute and in comparison with the atmospheric temperature).
  • Page 55 Wintax – Layouts Transmission – On the top left window you can check if the barrel position sensor is ok: the 3 signals of the barrel position must be equals (Barrel, Barrel1 and Barrel2). If not, one of the electrical track of the sensor is damaged. –...
  • Page 56 Wintax – Layouts Transmission Temperature Main window – On the left window: – The Gearbox Temperature (Tgearbox) must be under 130°C (limit represented by a purple dashed line). – The Rear Diff Temperature (Tdiff_R) must be under 120°C (limit represented by a yellow dashed line). –...
  • Page 57 Wintax – Layouts Shifter Main window – The top window is the same as the one described in the Transmission Layout. – The bottom windows displays the engine rev at which the driver change the gear. Page 57/67 Version 24/04/2015...
  • Page 58 Wintax – Layouts PEAL Main window The rear clutch is on when the difference (Diff_Hd_Rr_Brake) between the rear brake pressure (PBrake_R) and the handbrake pressure (PHandBrake) is over 7 bars (limit represented by a dashed line). When this threeshold is reached, the clutch is ON (PEAL_Cmd = 1) and the pressure in the PEAL accumulator (Paccu) drops.
  • Page 59 Wintax – Layouts Brakes Main window On the main window, you can see the 3 brake pressures: – The pressure of the front brake circuit (PBrake_F) – The pressure of the rear brake circuit, measured before the handbrake (Pbrake_R) – The pressure of the rear brake circuit, measured after the handbrake (PHandBrake) You can also see if the driver is using both throttle pedal and brake pedal (Both_Pedals).
  • Page 60 Wintax – Layouts Chassis Main window On the main window, you can see the chassis parameters: – The lateral and longitudinal accelerometers (AX_SRG and AY_SRG) – The position of the steering wheel (Steer_A) – The speed of the car (Speed) On the top center windows, you can see the dynamic chassis information.

  • Page 61: Fuel Consumption

    Wintax – Layouts Fuel Consumption On the main window, you can see: Main window – The fuel consumption volume since the last zero (Conso) – The total distance, the distance in road and stage mode (Distance, DistanceRoad and DistanceStage) On the top left window, you can see for each lap: –...
  • Page 62 Wintax – Layouts Comparison This is the only window which presents the information function of the distance (the other windows presents data function of the time). It allows you to compare more precisely different drivers to one driver for several time in the same stage (in Data Browser, select the laps of the first driver then click on add data to comparison icon, then do the same for the second driver).
  • Page 63 Wintax – Layouts Driver Main window In the main window, you can see all the action of the driver to drive the car: – Throttle pedal – Gear – Steering wheel position – Brakes pressure – Speed of the car In the left window is the histogram of the engine rev, in the right widow the histogram of the selected gear.
  • Page 64 Wintax – Layouts Diagnostics On the left window, you can see on the left column (BRK_SW) the state of the BRK switch and on the right column (BRK_Fonct) the state of the BRK outputs. On the center windows, you can see the diagnostics of sensors, actuators et accessories. For every diagnostic, the left case in color means the diagnostic is ON at the selected time (i.e.
  • Page 65 Wintax – Layouts Alarms On the top window, you can see the representation of the alarm that can be displayed on the dashboard. On the bottom window, you can see the representation of the warnings that can be displayed on the dashboard. To know if an alarm or a warning has been displayed, look at the DDU_Page channel.
  • Page 66 Wintax – Layouts Report This window calculates minimum, maximum, average and other values for every laps of the session selected. It is useful when you want to do a report during an event to check if the variation of values or to compare cars values. To ease the job we recommend you to merge the laps as the itinerary of the rally (1 lap for 1 stage, 1 lap for the road section…).
  • Page 67 Acquisition Table List of channels Channels Unité Description Channels Unité Description Channels Unité Description Advance °crk Ignition advance I_H6_THR_INJ Throttle body and pedal current Steer_A ° Steering wheel position AX_SRG Longitudinal acceleration I_H7_WPump Water pump current (2) Steer_S °/s Steering wheel speed AY_SRG Lateral acceleration I_H8_HBeam...

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