YASKAWA DX200 Setup Procedure
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YASKAWA DX200 Setup Procedure

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See also: Operator's Manual , Instruction Manual
DX200
SETUP PROCEDURE MANUAL
STANDARD SYSTEM
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL
DX200 MAINTENANCE MANUAL
The DX200 operator's manual above corresponds to specific usage.
Be sure to use the appropriate manual.
Part Number:
165559-1CD
Revision:
0
MANUAL NO.
HW1481993
1/44
0

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Summary of Contents for YASKAWA DX200

  • Page 1 Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL DX200 MAINTENANCE MANUAL The DX200 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 165559-1CD Revision: MANUAL NO. HW1481993...

  • Page 2: Table Of Contents

    165559-1CD DX200 Standard Setup Table of Contents 1 Overview of DX200 Setup Procedure ..................... 1-1 2 YCP21 Setup ..........................2-1 2.1 Preparing the CF for YCP21 ....................2-1 2.2 Setting Up the YCP21 Board ..................... 2-6 3 Programming Pendant Setup......................3-1 3.1 Preparing the CF/USB for Upgrading ................

  • Page 3: Dx200 Standard Setup

    165559-1CD DX200 Standard Setup Overview of DX200 Setup Procedure Overview of DX200 Setup Procedure The following flowchart overviews how to set up the DX200. DX200 setup START Required Items:  Personal computer CF preparation (Either Windows95, Windows98, Windows98SE, for YCP21...

  • Page 4: Ycp21 Setup

    Windows98SE, Windows2000, WindowsXP, WindowsVISTA, Windows7, which can use CD and CF • Shipping CF • CD (with system version pre-installed) distributed from Yaskawa design division The CF used for YCP21 requires no pretreatment because it is already formatted by the CF manufacturer.
  • Page 5 YCP21 Setup 2.1 Preparing the CF for YCP21 2. Insert the CD (with system version pre-installed) distributed from Yaskawa design division into the personal computer, and start up the Explorer. Then select (double-click) the CD drive. 3. Start up (double-click) “mk_vx_cf.exe”.
  • Page 6 165559-1CD DX200 Standard Setup YCP21 Setup 2.1 Preparing the CF for YCP21 4. Click “Main CPU Board,” and then click the appropriate language in “Language” part. Each abbreviation indicates the language as follows: JP: Japanese US: English DE: German IT: Italian...
  • Page 7 165559-1CD DX200 Standard Setup YCP21 Setup 2.1 Preparing the CF for YCP21 5. Confirm that the version described in the Software Modification Instructions and the version in the following window are the same. Then click “Set boot loader” check box and “Delete all file” check box under “Operation,”...
  • Page 8 165559-1CD DX200 Standard Setup YCP21 Setup 2.1 Preparing the CF for YCP21 6. When the data has been written into the CF successfully, “OK” is displayed in the second column under “Target Drives”. To prepare seven CFs, it takes approx. two minutes.

  • Page 9: Setting Up The Ycp21 Board

    2.2 Setting Up the YCP21 Board Setting Up the YCP21 Board 1. Insert the CF prepared in Section 2.1 “Preparing the CF for YCP21” on page 2-1 into the YCP21 board. <Board Layout of DX200> YCP21 YIF01 YSF21 <CF Slot and Inserting Direction>...

  • Page 10: Programming Pendant Setup

    • A personal computer: Windows which can use CD and CF 1) 2 • CF or USB for operations • CD (with system version pre-installed) distributed from Yaskawa design division 1) The CF used for YCP21 requires no pretreatment because it is already formatted by the CF manufacturer.

  • Page 11: Preparing The Cf/Usb For Upgrading

    165559-1CD DX200 Standard Setup Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading Preparing the CF/USB for Upgrading Write the data into the “CF/USB for operations” which is to be inserted into the programming pendant as follows: 1. Insert the CF into the CF reader/writer and the USB into the USB slot.
  • Page 12 Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading 2. Insert the CD (with system version pre-installed) distributed from Yaskawa design division into the personal computer, and start up Explorer. Then select (double-click) “CD drive”. 3. Start up (double-click) “mk_vx_cf.exe”.
  • Page 13 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading 4. Check “Main CPU Board,” and then click the appropriate language under “Language”. Each abbreviation indicates the language as follows: JP: Japanese US: English DE: German IT: Italian...
  • Page 14 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading 5. Confirm that the version described in the Software Modification Instructions and the version in the following window are the same. Then click “START”. Version HW1481993 14/44...
  • Page 15 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading PROHIBITED • Never execute the following operations while data is being written into the CF. – Do not turn OFF the USB hub power supply. – Do not remove the USB port connection from the personal computer.
  • Page 16 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.1 Preparing the CF/USB for Upgrading 6. When the data has been written into the CF successfully, “OK” is displayed in the second column under “Target Drives”. To prepare seven CFs, it takes approx. five minutes.

  • Page 17: Setting Up The Programming Pendant

    In this case, start from the step 9 of the following procedures. 1. Confirm that the main power supply of the DX200 is turned OFF. 2. Insert an USB or a CF to the programming pendant.
  • Page 18 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.2 Setting Up the Programming Pendant Before inserting an USB, remove the rubber cap of the USB slot at the back side of the programming pendant. <USB Slot Position> <USB Inserting Direction> Remove the rubber cap.
  • Page 19 Programming Pendant Setup 3.2 Setting Up the Programming Pendant 3. While pressing [2], [8], and [HIGH SPEED] simultaneously, turn ON the DX200 main power supply. Release the keys when the bit-map image appears on the programming pendant screen or a buzzer sounds.
  • Page 20 Programming Pendant Setup 3.2 Setting Up the Programming Pendant 5. Approx. seven minutes after the DX200 main power supply is turned ON, the data will be written into FlashRom completely and the window for touch panel calibration appears on the programming pendant. Use a pen for touch panel or anything having a soft and sharp tip end (such as ballpoint pen cap) to touch the center of the window for approx.
  • Page 21 In case that the operating-system software: NK.BIN has been already installed, hold down [INTERLOCK], [9], and [SELECT] keys simultaneously, and turn ON the DX200 main power supply to start up the system with the display window as shown in procedure 8.
  • Page 22 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.2 Setting Up the Programming Pendant 10. When START menu appears, touch “Programs” and then “Windows Explorer”. Select “Windows Explorer” 11. Touch “Storage Card” folder to display the stored files in the CF and touch “USB Memory”...
  • Page 23 165559-1CD DX200 Standard Setup Programming Pendant Setup 3.2 Setting Up the Programming Pendant 13. Touch the dialog box with “CFPP” on it. The file starts to be copied from the CF to the “DiskOnChip” folder. It takes 60 seconds to copy the data.
  • Page 24 “END (Failure)” appears. Click “OK” button to close the dialog box. 15. Turn OFF the DX200 main power supply. Then be sure to remove the “CF/USB for operations” from the programming pendant. The setup of the programming pendant has been completed.

  • Page 25: Eaxa21 Boot Setup

    Check that the switch is ON. Insert Inserted 2. Mount the boot board on the EAXA21 board, and turn ON the DX200 power supply. The boot write-in starts. After approx. 30 seconds, boot write-in is completed and the EAXA21 board LED indicator starts blinking.

  • Page 26: Initialization Of System Configuration In Maintenance Mode

    DX200 Standard Setup Initialization of System Configuration in Maintenance Mode Initialization of System Configuration in Maintenance Mode 1. Turn ON the DX200 main power supply while pressing [MAIN MENU] key. [MAIN MENU] 2. The initial window of the maintenance mode appears in approx. 40 seconds.
  • Page 27 165559-1CD DX200 Standard Setup Initialization of System Configuration in Maintenance Mode 3. Touch {SYSTEM} and then {SECURITY}. {SYSTEM} {SECURITY} 4. Press [SELECT] key on the programming pendant. The initial status of the mode is the editing mode. 5. Use the cursor key of the programming pendant to move the cursor to “MANAGEMENT MODE”...
  • Page 28 Initialization of System Configuration in Maintenance Mode 6. Use the numeric keys of the programming pendant to enter a password specified by the manufacturer. After entering the password, press [ENTER] key. 7. The mode changes to YASKAWA mode. 8. Touch {SYSTEM} and then {INITIALIZE}. {INITIALIZE} {SYSTEM}...
  • Page 29 165559-1CD DX200 Standard Setup Initialization of System Configuration in Maintenance Mode 9. The LANGUAGE window to select a language appears. Perform subsequent data settings for initialization in the same manner as the DX100. 10. When the data settings for initialization is completed, the following window appears.
  • Page 30 12. When initialization is completed, the buzzer sounds for a moment, and at the same time, the message “Initializing system data. Don’t turn the power OFF” disappears and {Maintenance mode} appears instead. “Maintenance mode” appears again. 13. Turn OFF the DX200 main power supply. HW1481993 30/44...
  • Page 31 165559-1CD DX200 Standard Setup Initialization of System Configuration in Maintenance Mode 14. If the CF is inserted in the CF slot of the programming pendant, remove it. Then, put the license sticker like shown below. The number on the license sticker does not have to be recorded.
  • Page 32 165559-1CD DX200 Standard Setup Initialization of System Configuration in Maintenance Mode 15. Turn ON the DX200 main power supply. The main menu appears in approx. 60 seconds. At this time, both 7-segment indicators of the YIF01 and EAXA21 indicate “d”.

  • Page 33: Troubleshooting

    165559-1CD DX200 Standard Setup Troubleshooting 6.1 Possible Failures at Preparation of the CF Troubleshooting This section describes the causes and remedies of the possible failures that are assumed to occur during setup. Possible Failures at Preparation of the CF These failures may occur during the following operations.
  • Page 34 165559-1CD DX200 Standard Setup Troubleshooting 6.1 Possible Failures at Preparation of the CF Failure 2: “NG” appears on the window when the data is written into the CF. Displays the file where a file copy error has occurred. Cause Remedy No CF is inserted into the Insert a CF into the CF reader/writer.

  • Page 35: Possible Failure At Setup Of The Programming Pendant

    This failure may occur during the following operation. Section 3.2 “Setting Up the Programming Pendant” Followings are the alarms occur when turning ON the DX200 main power supply or OS write-in procedure is being done. Failure: Alarms output by BootLoader during OS write-in procedures.

  • Page 36: Programming Pendant Flash Rom Format Procedure

    (1) While pressing [INTERLOCK], [9], and [SELECT] simultaneously, turn ON the DX200 main power supply. (2) Pressing [ENTER] key calls up the following window. Touch OK button at the right top of the dialog box to close the box.
  • Page 37 165559-1CD DX200 Standard Setup Troubleshooting 6.3 Programming Pendant Flash Rom Format Procedure (4) Select "Windows folder". (5) The contents of the "Windows" folder are displayed. (6) Select {View} menu → Details. HW1481993 37/44...
  • Page 38 165559-1CD DX200 Standard Setup Troubleshooting 6.3 Programming Pendant Flash Rom Format Procedure (7) Touch "DFORMAT_ALL_CLEAR.EXE" icon. (8) Input TYPE KEY ID '777' and pressing [ENTER] key. (9) Input Binary Partition Size '44000000' and pressing [ENTER] key. HW1481993 38/44...
  • Page 39 (10) Select [1] key and Pendant Flash Rom starts formatting. (11) When the following message appears, turn OFF the DX200 main power supply. Please reboot to let DiskOnChip install itself. (12) Refer to DX200 setup procedure manual for 3.2 Setting Up the Programming Pendant. HW1481993...

  • Page 40: Redisplaying The Touch Calibration Display

    (1) While pressing [HIGH SPEED] and [SLOW] simultaneously, turn ON the DX200 main power supply. (2) A crosshair cursor at the center of the display moves in the follow- ing order: Center → Upper left → Lower left → Lower right →...
  • Page 41 165559-1CD DX200 Standard Setup Troubleshooting 6.4 Redisplaying the Touch Calibration Display (4) Select [OK] to close the dialog box. (5) Make sure the dialog box has closed, then turn OFF the DX200 main power supply. HW1481993 41/44...

  • Page 42: When The Message 'Cannot Find Ypp (Or One Of Its Components).' Is Displayed

    165559-1CD DX200 Standard Setup Troubleshooting 6.5 When the Message 'Cannot find YPP (or one of its components).' is Displayed When the Message 'Cannot find YPP (or one of its components).' is Displayed If the following message is displayed while using the programming pendant, perform the procedures described in 3.2.

  • Page 43: Possible Failures At Ycp21 Setup

    Chapter 5 Initialization of System Configuration in Maintenance Mode Failure 1: Even 30 seconds after the DX200 main power supply is turned ON, the YIF01 7-segment LED indicator remains in “8” and does not start to count up from “0”.

  • Page 44: Hw1481993

    DX200 SETUP PROCEDURE MANUAL Specifications are subject to change without notice for ongoing product modifications and improvements. MANUAL NO. HW1481993 44/44...

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