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YASKAWA DX200 Safety Notes
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YASKAWA DX200 Safety Notes

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Download this manual See also: Operator's Manual, Instruction Manual
DX200
NOTES FOR SAFE OPERATION
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
DX200 NOTES FOR SAFE OPERATION
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
The operator's manual above corresponds to specific usage. Be sure to use the appropriate manual.
Part Number:
165841-1CD
Revision:
2
MANUAL NO. R-AN-A307
5

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Summary of Contents for YASKAWA DX200

  • Page 1 MOTOMAN INSTRUCTIONS DX200 NOTES FOR SAFE OPERATION DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 165841-1CD Revision: MANUAL NO.
  • Page 2 YASKAWA customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of YASKAWA and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for...

  • Page 3: Safety Information

    If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 4 165841-1CD Safety Information DX200 Notes for Safe 1.2 Notes for Safe Operation Operation Notes for Safe Operation In this manual, the Notes for Safe Operation are classified as "DANGER", "WARNING", "CAUTION", "MANDATORY" or "PROHIBITED." Indicates an imminent hazardous DANGER situation which, if not avoided, could result in death or serious injury to personnel.
  • Page 5 DX200 Notes for Safe Operation 1.3 Safety  Explanation of Warning Labels The following warning labels are attached to the manipulator and DX200. Fully comply with the precautions on the warning labels. DANGER • The label described below is attached to the manipulator.
  • Page 6 Persons who teach or inspect the manipulator must undergo required training before using the manipulator. • For more information on training, inquire at the nearest YASKAWA branch office. The telephone numbers are listed on the back cover of instructions. R-AN-A307...
  • Page 7 – DX200 MAINTENANCE MANUAL – DX200 OPERATOR’S MANUAL Confirm that you have all these manuals on hand. If any manuals are missing, contact your salesman from YASKAWA’s local branch office. The relevant telephone numbers are listed on the back cover.
  • Page 8 Improper clothing may result in injury. • Unauthorized persons should not approach the manipulator or associated peripheral equipment. Failure to observe this caution may result in injury due to contact with DX200, controller, the workpiece, the positioner, etc. R-AN-A307...
  • Page 9 • Never allow unauthorized personnel to touch the DX200 during operation. Failure to observe this caution may result in injury or damage resulting from unexpected movement of the manipulator.

  • Page 10: Motoman Safety

    Failure to observe this caution may result in injury or damage. • Avoid jarring, dropping, or hitting the controller during handling. Excessive vibration or impacting the DX200 may adversely affect the performance of the DX200. • If storing the manipulator temporarily before installation, be sure to place it on a stable and flat surface and take precautions to prevent unauthorized personnel from touching it.
  • Page 11 • When lifting the DX200, please check the following: – As a rule, handling of DX200 must be performed using a crane with wire rope threaded through attached eyebolts. – Be sure to use wire that is strong enough to handle the weight of the DX200.
  • Page 12 165841-1CD Safety Information DX200 Notes for Safe 1.4 Motoman Safety Operation 1.4.2.1 Installation of the manipulator WARNING • Select an area such as that described below to install the manipulator: Confirm that the area is large enough so that the fully extended manipulator arm with tool will not reach a side wall, safeguarding, or the controller.
  • Page 13 165841-1CD Safety Information DX200 Notes for Safe Operation 1.4 Motoman Safety CAUTION • Do not install or operate the manipulator that is damaged or lacks parts. Failure to observe this caution may cause injury or damage. • Before turning ON the power, check to be sure that the shipping bolts and brackets are removed.
  • Page 14 • Secure the position of the DX200 after setting up. Attach the DX200 to the floor or rack, etc., using the screw holes on the bottom of the DX200. Failure to observe this caution could lead to injury or equipment damage if the DX200 should shift or fall.
  • Page 15 Tools and loose equipment should not be left on the floor around the manipulator, DX200, or welding fixture, etc., as injury or damage to equipment can occur if the manipulator comes in contact with objects or equipment left in the work area.
  • Page 16 “Safety” ) WARNING • When attaching a tool such as the welding torch to the manipulator, be sure to turn OFF the power supply of the DX200 and the tool, lock the switch, and display a warning sign. DX200 ENERGING...
  • Page 17 Before operating the manipulator, check that the SERVO ON lamp on the programming pendant goes out when the emergency stop buttons on the front door of the DX200, on the programming pendant, and on the external control device, etc. are pressed. And confirm that the servo lamp is turned OFF.
  • Page 18 – Check for damage to the insulation and sheathing of external wires. • Always return the programming pendant to its hook on the DX200 cabinet after use. If the programming pendant is inadvertently left on the manipulator, a fixture, or on the floor, the manipulator or a tool could collide with it during manipulator movement, possibly causing injury or equipment damage.
  • Page 19 Failure to observe this warning may result in fire or an electric shock. • Any occurrence during wiring while the DX200 is in the emergency stop mode is the user’s responsibility. Do an operation check once the wiring is completed.
  • Page 20 Press the emergency stop button immediately if any problems occur. The emergency stop buttons are located on the right side of the front door of the DX200 and on the right side of the programming pendant. Be sure to remove all items from the area before moving the manipulator.

  • Page 21: Product Confirmation

    The CD-ROM is not included in the set in case of ordering the manuals in printed material. Order Number Confirmation Confirm that the order number pasted on the manipulator and DX200 are the same. The order number plates are affixed to the figure below. <Example>...
  • Page 22 Operation CAUTION • Confirm that the manipulator and the DX200 have the same order number. Special care must be taken when more than one manipulator is to be installed. If the numbers do not match, manipulators may not perform as expected and cause injury or damage.

  • Page 23: Product Warranty Information

    (including specifications), the contents of the individual contract give priority.  Warranty Period Yaskawa product(s) are guaranteed for a period of 12 months from the date of delivery to the customer, or 18 months from the date of shipment from the Yaskawa factory, whichever comes first. ...
  • Page 24 • Failure due to modifications made to a Yaskawa product without Yaskawa's full agreement • Failure due to the use of a Yaskawa product under conditions that fall outside the recommended specifications • Problems due to force majeure events such as natural disaster and fire •...
  • Page 25 DX200 Notes for Safe Operation ► Delivered Terms Standard products that do not entail trial operations or adjustments are regarded as having been received by the customer upon delivery to the customer. Yaskawa is not responsible for local adjustments or trial operations. R-AN-A307...

  • Page 26: Notes For Safe Operation

    NOTES FOR SAFE OPERATION HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...