YASKAWA DX200 Instructions Manual
  1. Manuals
  2. Brands
  3. YASKAWA Manuals
  4. Robotics
  5. Motoman DX200
  6. Instructions manual

YASKAWA DX200 Instructions Manual

Options, board, for m-net, robot controller
Hide thumbs Also See for DX200:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual , Instruction Manual
DX200 OPTIONS
JARCR-XFB03 BOARD
INSTRUCTIONS
FOR M-NET
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL
DX200 MAINTENANCE MANUAL
The DX200 operator's manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number:
165632-1CD
Revision:
0
MANUAL NO.
HW1486969
1/44
0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DX200 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for YASKAWA DX200

Summary of Contents for YASKAWA DX200

  • Page 1 Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL DX200 MAINTENANCE MANUAL The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. Part Number: 165632-1CD Revision: MANUAL NO. HW1486969...
  • Page 2 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 3 JARCR-XFB03 Board for M-Net Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “WARNING,” “CAUTION,” “MANDATORY,” or ”PROHIBITED.” Indicates a potentially hazardous...
  • Page 4 165632-1CD JARCR-XFB03 Board for M-Net PROHIBITED • Do not use or keep the board in the following environmental conditions. – Where exposed to direct sunshine – Where vibration or impact occurs – Where high humidity exists – Where a strong magnetic field exists –...
  • Page 5 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the DX200 and the programming pendant. HW1486969...
  • Page 6 165632-1CD JARCR-XFB03 Board for M-Net WARNING • Do not touch the inside of the panel for 5 minutes after the power is turned OFF. The remaining charged voltage in the capacitor may cause an electric shock or an injury. • Be sure to close the door and install the protection cover while the power is turned ON.
  • Page 7 DX200 after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures. Read and understand the Explanation of Warning Labels in the DX200 Instructions before operating the manipulator: •...
  • Page 8 JARCR-XFB03 Board for M-Net Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and supply cables. In this manual, the equipment is designated as follows.

  • Page 9: Table Of Contents

    4.2 Confirming the Switch Settings on the XFB03 Board ............4-3 4.3 Connecting Transmission Cable..................4-3 4.4 Mounting the XFB03 Board on the DX200 ................. 4-3 4.5 Connecting Each Cable ...................... 4-4 4.6 Closing the Front Door of the DX200.................. 4-5 I/O Signal Allocation 5.1 I/O Module Setting ......................

  • Page 10: Outline

    1.1 Features of System with the XFB03 Board M-Net Outline By using the JARCR-XFB03 board (M-NET) for the DX200, the cost for wiring between modules (sequencer, positioning unit, measuring unit, etc.) that configure a system, can be reduced. This manual explains how to use the JARCR-XFB03 board (hereinafter called the XFB03 board).

  • Page 11: Hardware Specifications

    Hardware Specifications M-Net 2.1 Board External View Hardware Specifications Board External View Board Specifications Items Specifications Interface to external Interface between modules (M-NET) devices Board mounting position Optional board mounting space in the DX200 Error indicator LED display HW1486969 11/44...

  • Page 12: Communication Specifications

    The Furukawa Electric Co., Ltd.: KPEV-SB 2 The XFB03 board is exclusive-use for a slave station. 3 “Y-mode” can be used only when the master station is a sequencer for YASKAWA M-NET communication is performed in “Y- mode”. HW1486969 12/44...

  • Page 13: Connector

    165632-1CD JARCR-XFB03 Board for Hardware Specifications M-Net 2.4 Connector Connector Table 2-1: CN02 (Terminal Stand for Transmission Cable Connection) Terminal No. Signal Name Meaning DATA RS-422 communication signal (Terminal A) *DATA RS-422 communication signal (Terminal B) Signal line ground Frame ground (For connecting transmission cable shielded wire) DATA RS-422 communication signal (Terminal A)

  • Page 14: Setting The Functions

    • Input: 112 points • Output: 112 points S2: Sets the stations for the XFB03 board on the DX200. The range for the station setting is from "1" (ST#01) to "D" (ST#13). Do not set to "0" (ST#00), "E" (ST#14) and "F" (ST#15).
  • Page 15 In the "T-mode", a communication of interface specifications between modules is performed. The "Y-mode" can be used when the master station is a sequencer for YASKAWA M-NET and communications are performed in the "Y-mode". (Communications are performed according to the YASKAWA specifications.) For details on the "Y-mode", refer to the instruction manual for the station...

  • Page 16: Switch Setting Method

    Unavailable The value in [ ] is the number of I/O points reserved for the XFB03 board inside the DX200. (The area for the board status is included.) Sets the station. Turn the arrows to the numbers corresponding to the desired Setting of the station station number.
  • Page 17 165632-1CD JARCR-XFB03 Board for Setting the Functions M-Net 3.2 Switch Setting Method Switches Setting Method S4-1 ON: Termination resistance provided (upper) Setting of termination resistance OFF: Termination resistance not provided (lower) (Default setting) When the XFB03 board is configured at the termination of slave stations, set the S4-1 to “ON: Termination provided”.
  • Page 18 Short-circuited between 2 and 3: Y-mode (Default setting) "Y-mode” can be used only when the master station is a sequencer for YASKAWA M-NET and a communication is performed in the “Y-mode”. TEST/SYS Short-circuited between 1 and 2: Normal (SYS) mode...

  • Page 19: Mounting The Xfb03 Board

    165632-1CD JARCR-XFB03 Board for Mounting the XFB03 Board M-Net Mounting the XFB03 Board WARNING • Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as “DO NOT TURN ON THE POWER.” Failure to observe this warning may result in an electric shock or an injury.
  • Page 20 165632-1CD JARCR-XFB03 Board for Mounting the XFB03 Board M-Net CAUTION • The wiring and mounting must be performed by authorized and qualified personnel. Failure to observe this caution may result in a fire or an electric shock. • Make sure that there is no foreign matter such as metal chips on the board.

  • Page 21: Opening Front Door Of The Dx200

    Opening Front Door of the DX200 Mount the XFB03 board in the following manner. 1. Turn the two door locks on the front face of the DX200 clockwise for 90° with a coin or a flat tip screwdriver. Door Lock...

  • Page 22: Connecting Each Cable

    165632-1CD JARCR-XFB03 Board for Mounting the XFB03 Board 4.5 Connecting Each Cable M-Net Connecting Each Cable CN304 24VDC Power Cable CN03(Top) Transmitting Cable CN114 Terminal Connector CN01(Left) I/O Communications Cable A dummy connector is inserted into the CN03 of the 24VDC power supply connector on the XFB03 board.

  • Page 23: Closing The Front Door Of The Dx200

    4.6 Closing the Front Door of the DX200 Closing the Front Door of the DX200 1. Close the door gently. 2. Turn the two door locks on the front face of the DX200 counterclockwise for 90° with a coin or a flat tip screwdriver. Flat Tip...

  • Page 24: O Signal Allocation

    5.1 I/O Module Setting M-Net I/O Signal Allocation I/O Module Setting In order to use a XFB03 board on the DX200, perform the I/O module setting in the following manner. Add an I/O module in the management mode. SUPPLE- In the operation mode and the editing mode, the settings are MENT for reference only.
  • Page 25 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.1 I/O Module Setting 4. Select {SETUP}. – The SETUP window appears. 5. Select {IO MODULE}. – The current status of the mounted I/O modules is shown as in the following. – Press [ENTER] to display the module mounted status for the rest of the stations.
  • Page 26 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.1 I/O Module Setting M-Net 6. Confirm the status of the mounted I/O module. – Only mounted I/O module is displayed. Confirm that each station (ST#) is the same as the I/O module’s actual mounting status. –...
  • Page 27 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.1 I/O Module Setting The relationship between the set value of S1 and the I/O module display is shown below: Display (I/O point) 7. Press [ENTER]. – The confirmation dialog box appears. HW1486969 27/44...
  • Page 28 • I/O module failure When the above causes do not apply, and the display still does not correspond to the actual mounted status, failure of an I/O module is suspected. Contact your YASKAWA representative. 9. The EXTERNAL IO SETUP window appears.
  • Page 29 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.1 I/O Module Setting 10. Select {AUTO} or {MANUAL} in the ALLOCATION MODE. – The selection menu appears after selecting {AUTO} or {MANUAL}. If the allocation mode is changed from {MANUAL} to {AUTO}, the set allocation data is discarded.
  • Page 30 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.1 I/O Module Setting M-Net 12. Select {DETAIL} of {EXTERNAL IO ALLOCATION}. – When select {AUTO}, the following procedures No.13 to 15 are not necessary. Operate the procedure from No.16. – When select {MANUAL], operate the following procedures No.13 to 15 accordant with the setting manually.
  • Page 31 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.1 I/O Module Setting 14. Select {MODIFY], and input the external input signal number (at the change destination) to be changed. (In the setting example, enter “#20210”.) – The external input signal number is changed. 15.
  • Page 32 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.1 I/O Module Setting M-Net 17. Select/modify the number of the external output signal same as the external input signal. – Repeat select/modify until it becomes the desired allocation to set 18. Press {ENTER]. –...

  • Page 33: Transmitting Data

    5.2 Transmitting Data Transmitting Data The data to be transferred from the XFB03 board to inside of the DX200 is not only the I/O data from the external device connected to the M-NET, but also the status of the XFB03 board.
  • Page 34 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.2 Transmitting Data M-Net 20080 to 20087 00050 to 00057 (IN0033 to IN0040) Input data (2) 20090 to 20097 00060 to 00067 (IN0041 to IN0048) Input data (3) 20100 to 20107 00070 to 00077 (IN0049 to IN0056) Input data (4) 20110 to 20117 00080 to 00087 (IN0057 to IN0064)

  • Page 35: Dx200 I/O Allocation Example (For Except Handling)

    Note2) As for the input data/output data of JANCD-YIO21-E (standard I/O board), refer to DX200 INSTRUCTIONS MANUAL for more details. Note3) JANCD-YIO21-E (standard I/O board) is displayed as YSF21(base board of YIO21) in the IO module setup display.

  • Page 36: The Alarm When Communications Error Occurs Using The Board Status

    • IO Board operation error • IO Communication error • IO Communication power error As for the user alarm registration, refer to Section 13.7 I/O Messages and I/O Alarms in the”Dx200 OPTIONS INSTRUCTIONS FOR CONCURRENT I/O” (165294-1CD) for more details. 5-13 HW1486969...
  • Page 37 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.2 Transmitting Data [Alarm No.] Signal No. Description of the alarm Alarm name (Board status signal) [9065] 20065 The CPU operation status IO BOARD OPERATION (Board status signal: of the JARCR-XFB03B ERROR 2xxx5) board is abnormal.
  • Page 38 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.2 Transmitting Data M-Net 4. Press the [PAGE] key. – I/O alarm (user) window appears. 5. Move the cursor over the desired No. to register, and press [SELECT]. – The window changes to the character string entry window. 6.
  • Page 39 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.2 Transmitting Data 7. Press [ENTER]. – The entered alarm is registered. 8. Register the other alarms. – Repeat the same procedures to register the alarm to use.  IO Allocation and the Ladder Program Create the ladder program to alert the alarm by using the following signals when the optional board detects an error.
  • Page 40 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation 5.2 Transmitting Data M-Net System input signal Signal Description 40012 User part alarm requirement 40220 User part alarm code 40221 User part alarm code 40222 User part alarm code 40223 User part alarm code 40224 User part alarm code 40225...
  • Page 41 165632-1CD JARCR-XFB03 Board for I/O Signal Allocation M-Net 5.2 Transmitting Data Creating the following ladder allows to alert the alarm according to the status error signals of the optional board. #20065 #40220 #20063 #20061 #20065 #20063 #20065 #40221 #20061 #20063 #70017 #40222 #70017...

  • Page 42: Error Indication

    165632-1CD JARCR-XFB03 Board for Error Indication 6.1 LED Indicators M-Net Error Indication LED Indicators The operation status and/or error occurrence is displayed by LEDs on the XFB03 board. The LED indicator and its contents are explained below. Indication Meanings Classification LED1 Green •...

  • Page 43: Corrective Actions

    165632-1CD JARCR-XFB03 Board for Error Indication M-Net 6.2 Corrective Actions Corrective Actions The corrective actions when a LED is lit or unlit at error occurrence are explained in the following list. Error Corrective Actions Contents Transmission LED4 • Verify if the setting of the master error (I/O station is the same as the setting of...

  • Page 44: Hw1486969

    DX200 OPTIONS JARCR-XFB03 BOARD INSTRUCTIONS FOR M-NET Specifications are subject to change without notice for ongoing product modifications and improvements. MANUAL NO. HW1486969 44/44...

This manual is also suitable for:

Jarcr-xfb03

Table of Contents