Related Manuals for TDK-Lambda 500A
Summary of Contents for TDK-Lambda 500A
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Page 1: Power Supply
INSTRUCTION MANUAL FOR 500A/102A/152A/202A POWER SUPPLY Document: 83493001 Rev. P TDK-Lambda Americas 405 Essex Road, Neptune, NJ 07753 Tel: (732) 922-9300 Fax: (732) 922-9334 Web: www.US.TDK-Lambda.com/HP... - Page 2 MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC). These products, as individual components, do not perform in themselves a direct function for the user of the end product.
- Page 4 TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council European Community Directive 93/68/EEC Conformity Assessment Product Mark IEC 348 Attention, consult Accompanying documents IEC 60417-1-5036 Dangerous voltage IEC 60417-1-5019 Protective earth (e.g. power line earth ground)
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Page 5: Mechanical Installation
RETURNING EQUIPMENT Before returning any equipment to the factory, the following steps shall be taken. Notify TDK-Lambda Americas Inc. at 732-918-6888 or follow the instructions at www.US.TDK-Lambda.com/HP/service.htm. Give a full description of the difficulty including the model and serial number of the unit in question. Upon receipt of this information, we will assign a Return Material Authorization (RMA) number and provide shipping instructions. -
Page 6: Table Of Contents
TABLE OF CONTENTS CHAPTER 1 INTRODUCTION ........................1 1.1 DESCRIPTION ............................1 CHAPTER 2 SPECIFICATIONS ........................2 2.1 AVERAGE CHARGING RATE ....................... 2 2.2 PEAK CHARGING RATE ........................2 2.3 NUMBER OF MODELS IN SERIES ....................... 2 2.4 STANDARD VOLTAGE RANGES ......................2 2.4.1 LINEARITY ............................ - Page 7 Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV ....... 5 Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV ....6 Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV ........... 7 Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV ........
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Page 8: Chapter 1 Introduction
The 500A provides 500 J/s. the 102A is 1000 J/s, 152A is 1,500 J/s, and the 202A provides 2000 J/s of average power and can be paralleled indefinitely for higher total system power. -
Page 9: Chapter 2 Specifications
Table 2-1: High Voltage Cable 2.7 INPUT CONNECTOR VDE, UL approved. 2.8 INPUT CHART Input Voltage selective by Terminal block position Input Voltage (VAC) Current (No PFC) Current (PFC) Nameplate Design 500A 102A 152A 500A 102A 152A 202A Range Range 180-253 14.5A... -
Page 10: Power Factor
The power supply is protected against Open Circuits, Short Circuits, Overloads and Arcs 2.18 AGENCY APPROVALS The 500A, 102A, 152A power supplies are safety approved by UL to UL 60601-1: 1990+A1+A2: 1995. All of the standard supplies with output voltages between 1kV and 40kV with or without active PFC are certified UL to meet the safety requirements of UL60601-1 with the following exceptions. -
Page 11: Accessories
2.22 ACCESSORIES • Detachable 8 foot (2.4 meter) HV Cable • 15 pin “D” plug mating control connector • Operating Manual 2.23 OPTIONS 2.23.1 Suffix –LH “Low Inhibit” - A +10 to 15 volt (high) signal will allow power supply operation. A 0 to +1.5 volt (low) signal will inhibit the supply. -
Page 12: Figure 2-1 Mechanical Dimensions For 500A, 102A, 152A Outputs Up To 6Kv
Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6kV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. P... -
Page 13: Figure 2-2 Mechanical Dimensions For 500A, 102A, 152A Outputs From 7Kv To 40Kv
Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7kV to 40kV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. P... -
Page 14: Figure 2-3 Mechanical Dimensions For 202A Outputs Up To 6Kv
Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6kV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. P... -
Page 15: Figure 2-4 Mechanical Dimensions For 202A Outputs From 7Kv To 40Kv
Figure 2-4 Mechanical Dimensions for 202A Outputs from 7kV to 40kV (for grounding instruction see SECTION 3.6) 83-493-001 Rev. P... -
Page 16: Chapter 3 Installation
In the event of any damage promptly notify the transportation company and the TDK-Lambda Americas Inc. Customer Service Department. -
Page 17: Power Cord Specification
Figure 3-1 Input AC Power Connection NON-PFC Version Figure 3-2 Input AC Power Connection, PFC Version The 500A, 102A, 152A power supplies are safety approved by UL to UL60601-1. An IEC601-1 approved isolation transformer is required to meet leakage current. -
Page 18: Connecting High Voltage Output
Always use the HV connector and cable provided with the power supply or an equivalent substitute provided by TDK-Lambda Americas Inc. Fully insert the connector end of the HV cable and tighten the locking nut only “hand tight”. NOTE: When operating above 20kV and/or 200 Hz rep. rate, ensure that silicone grease (such as Dow Corning DC-4) is applied to the HV cable before insertion into the HV connector. -
Page 19: Grounding The Product
3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation. 3.6.2 OUTPUT GROUND CONNECTION It is important that there be a ground connecting the supply to the load as shown in Figure 3-3. -
Page 20: Chapter 4 Operation
CHAPTER 4 OPERATION 4.1 REMOTE CONTROL The Series 500A/102A/152A/202A is easily controlled through the remote connector on the input panel of the unit. Only the ENABLE/RESET, V PROGRAM and GND signals are required for operation. The remaining signals are provided for status monitoring and fault diagnosis. -
Page 21: Figure 4-1 Example Of Interface Connection
Figure 4-1 Example of Interface Connection 83-493-001 Rev. P... -
Page 22: Out-Of-Box-Inspection
4.2 OUT-OF-BOX-INSPECTION LETHAL VOLTAGES PRESENT 4.2.1 VISUAL INSPECTION Prior to shipment, this instrument was inspected and found to be free of mechanical and electrical defects. As soon as the unit is unpacked, inspect for any damage that may have occurred in transit. Verify the following: A. -
Page 23: Contacting Tdk-Lambda Americas Customer Service
Normally, the customer may NOT open any chassis covers that have a warranty seal. Breaking a seal will void the warranty. At the discretion of TDK-Lambda Americas, the customer may be granted permission to break the warranty seal and open the chassis covers. Customer Service shall confirm the permission by sending a replacement seal. -
Page 24: Chapter 5 Applications
TDK-Lambda Americas Inc. 5.1 DETERMINING CAPACITOR CHARGE TIME The ratings of these supplies are as follows: 500A – 500 J/s, 102A – 1000 J/s, 152A – 1500J/s, 202A-2000J/s average charge rate. Although the measure of Joules/sec equates to Watts, Stored Energy per unit time is more convenient when working with energy storage capacitors. -
Page 25: Paralleling Units
The 500A/102A/152A/202A power supplies can also be used as an Isolated High Voltage continuous DC power source by adding an external filter capacitor. The value of the filter capacitor depends upon the value of the allowable output voltage ripple value. -
Page 26: Measuring High Voltages
5.4 MEASURING HIGH VOLTAGES WARNING: EXTREME CAUTION MUST ALWAYS BE EXERCISED WHEN TAKING ANY HIGH VOLTAGE MEASUREMENTS. IT SHOULD BE DONE ONLY BY QUALIFIED PERSONNEL WHO ARE TRAINED IN THE SAFETY ASPECTS OF WORKING WITH HIGH VOLTAGE. A sample of the output voltage is available at the REMOTE connector. If it is desired to measure the HV output externally, care must be taken to understand the accuracy of the measurement. -
Page 27: Determining Ac Line Current
(See Section 5.7). 5.6 CONTINUOUS HV DC OPERATION (CONSTANT VOLTAGE) The 500A/102A/152A/202A supplies can be used as a constant voltage supply by the addition of an external filter capacitor. The value of this capacitor will determine the ripple voltage on the DC output. -
Page 28: Long Charge Time With Power Factor Corrected (Pfc) Units
It is advised that you consult the factory if this type of operation is required. A special long charge programming adaptor is available for applications with charge times greater than 500 milliseconds. Visit the TDK-Lambda High Power website or contact customer service for details. -
Page 29: Chapter 6 Maintenance And Calibration
Opening assembly will compromise performance and void warranty. HV Tanks must only be services at TDK-Lambda Americas Inc. 6.3 CALIBRATION Calibration of the output voltage is accomplished with trim pot RP4 located on the control board. - Page 30 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 1 of 11 ______________________________________________________________________________________________________________________ SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: UNIVOLT N 61 B Product Description: Base Oil and Additives Product Code: 201580102520, 730846-00, 97P847...
- Page 31 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 2 of 11 ______________________________________________________________________________________________________________________ HAZARD NOT OTHERWISE CLASSIFIED (HNOC): None as defined under 29 CFR 1910.1200. PHYSICAL / CHEMICAL HAZARDS No significant hazards. HEALTH HAZARDS Frequent or prolonged contact may defat and dry the skin, leading to discomfort and dermatitis. May be irritating to the eyes, nose, throat, and lungs.
- Page 32 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 3 of 11 ______________________________________________________________________________________________________________________ EYE CONTACT Flush thoroughly with water. If irritation occurs, get medical assistance. INGESTION Seek immediate medical attention. Do not induce vomiting. NOTE TO PHYSICIAN If ingested, material may be aspirated into the lungs and cause chemical pneumonitis.
- Page 33 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 4 of 11 ______________________________________________________________________________________________________________________ exposure. If the exposure cannot be completely characterized or an oxygen deficient atmosphere is possible or anticipated, SCBA is recommended. Work gloves that are resistant to hydrocarbons are recommended. Gloves made of polyvinyl acetate (PVA) are not water-resistant and are not suitable for emergency use.
- Page 34 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 5 of 11 ______________________________________________________________________________________________________________________ vapor HYDROTREATED LIGHT Mist. 5 mg/m3 OSHA Z1 NAPHTHENIC DISTILLATE (PETROLEUM) HYDROTREATED LIGHT Inhalable 5 mg/m3 ACGIH NAPHTHENIC DISTILLATE fraction. (PETROLEUM) HYDROTREATED LIGHT Mist. 5 mg/m3 ACGIH NAPHTHENIC DISTILLATE...
- Page 35 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 6 of 11 ______________________________________________________________________________________________________________________ If prolonged or repeated contact is likely, chemical, and oil resistant clothing is recommended. Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking.
- Page 36 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 7 of 11 ______________________________________________________________________________________________________________________ STABILITY: Material is stable under normal conditions. CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition. MATERIALS TO AVOID: Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures. POSSIBILITY OF HAZARDOUS REACTIONS: Hazardous polymerization will not occur.
- Page 37 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 8 of 11 ______________________________________________________________________________________________________________________ NAME ACUTE TOXICITY 2,6-DI-TERT-BUTYL-P-CRESOL Oral Lethality: LD50 0.89 g/kg (Rat) OTHER INFORMATION For the product itself: Prolonged and/or repeated skin contact with low viscosity materials may defat the skin resulting in possible irritation and dermatitis.
- Page 38 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 9 of 11 ______________________________________________________________________________________________________________________ SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws and regulations, and material characteristics at time of disposal. DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products.
- Page 39 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 10 of 11 ______________________________________________________________________________________________________________________ Listed or exempt from listing/notification on the following chemical inventories: AICS, DSL, ENCS, IECSC, KECI, PICCS, TSCA EPCRA SECTION 302: This material contains no extremely hazardous substances. SARA (311/312) REPORTABLE HAZARD CATEGORIES: Immediate Health.
- Page 40 Product Name: UNIVOLT N 61 B Revision Date: 16 Mar 2015 Page 11 of 11 ______________________________________________________________________________________________________________________ included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted.
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