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Summary of Contents for TDK-Lambda 500A
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Page 1: Power Supply
INSTRUCTION MANUAL FOR 500A/102A/152A/202A POWER SUPPLY Document: 83-493-001 Rev. K TDK-Lambda Americas 405 Essex Road, Neptune, NJ 07753 Tel: (732) 922-9300 Fax: (732) 922-9334 Web: www.US.TDK-Lambda.com/HP... - Page 2 THIS PAGE INTENTIONALLY BLANK...
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Page 3: One Year Warranty
TDK-Lambda Americas, Inc. (405 Essex Road, Neptune, N.J. 07753), warrants that the unit is free from defects in material or workmanship for a period of ONE YEAR from the date of initial shipment. TDK-Lambda Americas Inc. will service and, at its option, repair or replace parts which prove to be defective. This will be done free of charge during the stated warranty period. - Page 4 MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC). These products, as individual components, do not perform in themselves a direct function for the user of the end product.
- Page 5 TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION EC Council Directive 93/68/EEC IEC 348 IEC 60417-1-5036 IEC 60417-1-5019 IEC 60417-1-5017 IEC 60417-1-5134 Page: 83-000-007 Rev E DESCRIPTION European Community Conformity Assessment Product Mark Attention, consult Accompanying documents Dangerous voltage Protective earth (e.g.
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Page 6: Mechanical Installation
RETURNING EQUIPMENT Before returning any equipment to the factory, the following steps shall be taken. Notify TDK-Lambda Americas Inc. at 732-918-6888 or follow the instructions at www.US.TDK-Lambda.com/HP/service.htm. Give a full description of the difficulty including the model and serial number of the unit in question. Upon receipt of this information, we will assign a Return Material Authorization (RMA) number and provide shipping instructions. -
Page 7: Table Of Contents
TABLE OF CONTENTS CHAPTER 1 INTRODUCTION ...1 1.1 DESCRIPTION...1 CHAPTER 2 SPECIFICATIONS ...2 2.1 AVERAGE CHARGING RATE ...2 2.2 PEAK CHARGING RATE ...2 2.3 NUMBER OF MODELS IN SERIES ...2 2.4 STANDARD VOLTAGE RANGES...2 2.4.1 LINEARITY...2 2.4.2 ACCURACY ...2 2.5 POLARITY...2 2.6 HIGH VOLTAGE ASSEMBLY ...2 2.7 INPUT CONNECTOR...2 2.8 INPUT CHART ...2... - Page 8 Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV ... 5 Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV ... 6 Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV... 7 Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV...
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Page 9: Chapter 1 Introduction
The 500A provides 500 J/s. the102A is 1000 J/s, 152A is 1,500 J/s, and the 202A provides 2000 J/s of average power and can be paralleled indefinitely for higher total system power. -
Page 10: Chapter 2 Specifications
=>10Hz Consult Factory if model used at less than 10Hz. Table 2-2: Input Voltage Chart Medium Output Cable Coax. RG58 12 AWG, HV Silicon Current (No PFC) Current (PFC) 500A 102A 152A 500A 102A 14.5A 3.5A 83-493-001 Rev. K 152A 202A 6.6A 13.5 −... -
Page 11: Power Factor
2.17 PROTECTION The power supply is protected against Open Circuits, Short Circuits, Overloads and Arcs 2.18 AGENCY APPROVALS 500A/102A/152A are approved to UL 60601-1 and IEC 60601-1, Class I. 202A pending approvals 2.19 TRANSIENT LINE PROTECTION Meets requirements of IEC 801-4, 801-5 2.20 ESD... -
Page 12: Accessories
2.22 ACCESSORIES • Detachable 8 feet (2.4 meters) HV Cable (see Table 2.1) • 15 pin “D” plug mating control connector • Operating Manual 2.23 OPTIONS 2.23.1 Suffix –SYS Parallel Operation 2.23.2 Suffix –LH “Low Inhibit” - A +10 to 15 volt (high) signal will allow power supply operation. A 0 to +1.5 volt (low) signal will inhibit the supply. -
Page 13: Figure 2-1 Mechanical Dimensions For 500A, 102A, 152A Outputs Up To 6Kv
Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. K... -
Page 14: Figure 2-2 Mechanical Dimensions For 500A, 102A, 152A Outputs From 7Kv To 40Kv
Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. K... -
Page 15: Figure 2-3 Mechanical Dimensions For 202A Outputs Up To 6Kv
Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV (for grounding instructions see SECTION 3.6) 83-493-001 Rev. K... -
Page 16: Figure 2-4 Mechanical Dimensions For 202A Outputs From 7Kv To 40Kv
Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV (for grounding instruction see SECTION 3.6) 83-493-001 Rev. K... -
Page 17: Chapter 3 Installation
In the event of any damage promptly notify the transportation company and the TDK-Lambda Americas Inc. Customer Service Department. 3.2 MOUNTING AND COOLING REQUIREMENTS The power supply can be mounted by the chassis support brackets (see Figure 2-1, 2-2, 2-3 and 2-4 for details). -
Page 18: Rev. K
WARNING: 102A, 152A AND 202A PFC Models are only available with 220 VAC Nominal. For 152A Models Suffix 110 at 110-120 VAC must be operated with the internal fuses F1 and F2 (on the Inverter Board) replaced by copper bus provided with the supply. -
Page 19: Connecting High Voltage Output
Always use the HV connector and cable provided with the power supply or an equivalent substitute provided by TDK-Lambda Americas Inc. Fully insert the connector end of the HV cable and tighten the locking nut only “hand tight”. -
Page 20: Grounding The Product
3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation. 3.6.2 OUTPUT GROUND CONNECTION It is important that there be a ground connecting the supply to the load as shown in Figure 3-3. -
Page 21: Chapter 4 Operation
CHAPTER 4 OPERATION 4.1 REMOTE CONTROL The Series 500A/102A/152A/202A is easily controlled through the remote connector on the input panel of the unit. Only the ENABLE/RESET, V PROGRAM and GND signals are required for operation. The remaining signals are provided for status monitoring and fault diagnosis. -
Page 22: Figure 4-1 Example Of Interface Connection
Figure 4-1 Example of Interface Connection 83-493-001 Rev. K... -
Page 23: Inititial Check-Out Procedure
4.2 INITITIAL CHECK-OUT PROCEDURE LETHAL VOLTAGES PRESENT ONLY QUALIFIED PERSONNEL TRAINED IN THE SAFETY ASPECTS OF VOLTAGE SHOULD PERFORM INITIAL CHECKOUT PROCEDURES. The power supply should have no visible damage or defects and the cover should be securely fastened. Properly connect the input power (Section 3.5), control connector (Sec. -
Page 24: Chapter 5 Applications
TDK-Lambda Americas Inc. 5.1 DETERMINING CAPACITOR CHARGE TIME The ratings of these supplies are as follows: 500A – 500 J/s, 102A – 1000 J/s, 152A – 1500J/s, 202A-2000J/s average charge rate. Although the measure of Joules/sec equates to Watts, Stored Energy per unit time is more convenient when working with energy storage capacitors. -
Page 25: Paralleling Units
The 500A/102A/152A/202A power supplies can also be used as an Isolated High Voltage continuous DC power source by adding an external filter capacitor. The value of the filter capacitor depends upon the value of the allowable output voltage ripple value. -
Page 26: Measuring High Voltages
5.4 MEASURING HIGH VOLTAGES WARNING: EXTREME CAUTION MUST ALWAYS BE EXERCISED WHEN TAKING ANY HIGH VOLTAGE MEASUREMENTS. IT SHOULD BE DONE ONLY BY QUALIFIED PERSONNEL WHO ARE TRAINED IN THE SAFETY ASPECTS OF WORKING WITH HIGH VOLTAGE. A sample of the output voltage is available in the REMOTE connector. If it is desired to measure the HV output externally, care must be taken to understand the accuracy of the measurement. -
Page 27: Determining Ac Line Current
(See Section 5.7). 5.6 CONTINUOUS HV DC OPERATION (CONSTANT VOLTAGE) The 500A/102A/152A/202A supplies can be used as a constant voltage supply by the addition of an external filter capacitor. The value of this capacitor will determine the ripple voltage on the DC output. -
Page 28: Long Charge Time With Power Factor Corrected (Pfc) Units
5.7 LONG CHARGE TIME WITH POWER FACTOR CORRECTED (PFC) UNITS It is advised that you consult the factory if this type of operation is required. On supplies with active Power Factor Correction there is a limit to the length of the charge time. -
Page 29: Chapter 6 Maintenance And Calibration
Opening assembly will compromise performance and void warranty. HV Tanks must only be services at TDK-Lambda Americas Inc. 6.3 CALIBRATION Calibration of the output voltage is accomplished with trim pot RP4 located on the control board. -
Page 30: Material Safety Data Sheet
Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 1 of 9 ______________________________________________________________________________________________________________________ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT Product Name: UNIVOLT N 61 B Product Description: Product Code: 730846-00, Intended Use: Electrical insulating oils COMPANY IDENTIFICATION Supplier: EXXON MOBIL CORPORATION FAIRFAX, VA. - Page 31 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 2 of 9 ______________________________________________________________________________________________________________________ SECTION 4 INHALATION Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance.
- Page 32 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 3 of 9 ______________________________________________________________________________________________________________________ Response Center can be reached at (800)424-8802. PROTECTIVE MEASURES Avoid contact with spilled material. Warn or evacuate occupants in surrounding and downwind areas if required due to toxicity or flammability of the material. See Section 5 for fire fighting information. See Section 3 for Significant Hazards.
- Page 33 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 4 of 9 ______________________________________________________________________________________________________________________ PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage.
- Page 34 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 5 of 9 ______________________________________________________________________________________________________________________ Flammable Limits (Approximate volume % in air): LEL: N/D Autoignition Temperature: Boiling Point / Range: Vapor Density (Air = 1): Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 C Evaporation Rate (n-butyl acetate = 1): Log Pow (n-Octanol/Water Partition Coefficient): Solubility in Water:...
- Page 35 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 6 of 9 ______________________________________________________________________________________________________________________ CHRONIC/OTHER EFFECTS For the product itself: Prolonged and/or repeated skin contact with low viscosity materials may defat the skin resulting in possible irritation and dermatitis. Small amounts of liquid aspirated into the lungs during ingestion or from vomiting may cause chemical pneumonitis or pulmonary edema.
- Page 36 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 7 of 9 ______________________________________________________________________________________________________________________ DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products. REGULATORY DISPOSAL INFORMATION RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes.
- Page 37 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 8 of 9 ______________________________________________________________________________________________________________________ HYDROTREATED LIGHT NAPHTHENIC DISTILLATE (PETROLEUM) 1 = ACGIH ALL 6 = TSCA 5a2 2 = ACGIH A1 7 = TSCA 5e 3 = ACGIH A2 8 = TSCA 6 4 = OSHA Z 9 = TSCA 12b 5 = TSCA 4...
- Page 38 Product Name: UNIVOLT N 61 B Revision Date: 20Mar2007 Page 9 of 9 ______________________________________________________________________________________________________________________ ----------------------------------------------------------------------------------------------------------------------------------------------------- The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most current available from ExxonMobil.
- Page 58 01000680revD.sch-1 - Wed Jul 22 09:59:20 2009...
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