Fronius TS 4000 MV Manuals

Manuals and User Guides for Fronius TS 4000 MV. We have 1 Fronius TS 4000 MV manual available for free PDF download: Operation/Reference Manual

Fronius TS 4000 MV Operation/Reference Manual (93 pages)

MIG Welding Equipment

Brand: Fronius | Category: Welding System | Size: 8 MB

Table of Contents
3
General Information
4
Conversion Charts
4
Overview
5
Weld System
6
Component Layout
6
Weld System Configurations
7
Power Source Mounted Wire Feeder
7
Remote Mounted Wire Feeder
8
Robot Mounted Wire Feeder
9
Power Source
10
Name Plate
12
Tech Specs
13
Connections – TPS 3200/4000/5000
14
Connections – TPS 2700
15
Connections – Tst 3500/5000
16
Connections – Tst Compact
17
Wire Feeder
18
Motor Plate
20
Connections & Controls – VR 1500
21
Connections & Controls – VR 7000
22
Connections & Controls – VR 5000 Rob
23
Connections & Controls – VR 5000 Manual
24
Welding Torch
25
Manual Torches
25
Robotic Torches
25
Cooler
26
Cooling Units
26
Weld Process Overview
27
Shielded Metal Arc Welding (SMAW)
27
Gas Tungsten Arc Welding (GTAW)
27
Gas Metal Arc Welding (GWAW)
27
Synergic Welding
28
Synergic Line
28
Transsynergic and Transpulsesynergic
28
MIG – Short Circuit Transfer
29
Short Circuit Transfer
29
Globular Transfer
29
Spray Transfer
29
MIG – Pulsed Current Welding (Pulse)
30
Pulse Welding (GMAW-P)
30
Note Concerning Synergic Welding
30
Gas Characteristics
31
Inert Gases - Inert Mixed Gases
31
Active Gases
31
Overview of Active Mixed Gas
32
Impact of CO2 on the Arc
33
Gas Flow
34
Fronius Options
34
Gas Pressure Sensor (4,100,343)
34
Digital Gas Sensor (4,100,374)
34
Torch Movement and Handling
35
Neutral Travel Angle
35
Push Travel Angle
35
Drag Travel Angle
35
Discontinuity
36
Excessive Reinforcement
36
Undercut
36
Insufficient Throat
36
Overlap / Weld Bead Rollover
37
Slag Inclusions
37
Excessive Spatter
37
Porosity
37
Use and Operation
38
Initial Set-Up and Turn on
38
TS/TPS Quick Reference Cards Mig/Mag
39
Operating Mode Parameters Menu
39
Program and Delete a Job
40
Access Software Versions/Arc on Time
41
Special 4-Step
42
Synchropuls
42
Special 2-Step Automated System
42
Arc Length Correction
43
Pulse Correction
43
Arc Force Correction
43
MIG Correction Values
44
Front Panel – Controls (TPS)
45
Front Panel – Indicators (TPS)
46
Front Panel – Controls (CMT)
48
Front Panel – Indicators (CMT)
49
Select a Synergic Line
51
Checking Software
51
Job Programing and Editing
52
Resistance Test
53
Push Pull Alignment
54
PPU - Additional Information
55
PPU Number for Push Pull Torch
55
PPU Error Codes
55
Functional Tests
56
Cooler Verification
56
Motor Draw Test
57
Output Voltage Test
57
Tst Parameter Reference (MIG)
58
Tst Parameter Reference (Stick)
59
To Enter 1St Lever Setup Menu for MMA Select
59
1St Level Menu Parameters
59
Front Panel – (Tst - Manual)
60
Front Panel – (Tst - Synergic)
61
Drive Rolls
63
Consumables
64
Liners
64
Teflon
64
Graphite
64
Contact Tips
65
Torch Breakdown – no Drive
66
Torch Breakdown – Whip Drive
67
Torch Breakdown - CMT
68
Liner Installation Procedure
69
Graphite/Teflon Liner Tools
69
Feeder End of Torch
70
Feeder and Cooler
71
Manual Torch-Body Consumables
72
Torch Drive Consumables
76
Interface
78
General Information
79
Major Signals
80
Major Digital Inputs (Robot to the Power Source)
81
Major Analog Inputs (Robot to the Power Source)
81
Gas Test
81
Wire Inching/Retracting
81
Major Digital Outputs (Power Source to the Robot)
82
Signal Interaction – Job Mode
84
Signal Interaction – Program Mode
85
Fronius Xplorer
86
General Info
86
Overview Tab
87
Job and Docu Tab
88
Troubleshooting
89
Welder Error Codes
90
Torches
91
Wire Feeder Error Codes
92

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Fronius TS 4000 MV Operation/Reference Manual (93 pages)

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