Jeep KJ 2005 Service Manual page 1740

KJ
AUTOMATIC TRANSMISSION - 42RLE (Continued)
Fig. 116 Install Front Sun Gear Assembly
1 - FRONT SUN GEAR ASSEMBLY
2 - #4 THRUST WASHER (FOUR TABS)
(38) Install front sun gear assembly (1) and #4
thrust washer (2) (Fig. 116).
Fig. 117 Install #4 Thrust Plate
1 - OVERDRIVE SHAFT ASSEMBLY
2 - #4 THRUST PLATE (SELECT)
3 - PETROLATUM FOR RETENTION
(39) Determine proper #4 thrust plate thickness.
Select the thinnest available #4 thrust plate.
(40) Install #4 thrust plate (2) (Fig. 117) using pet-
rolatum to hold into position.
(41) Install input clutch assembly. Ensure the
input clutch assembly is completely seated by view-
ing position through input speed sensor hole. If the
speed sensor tone wheel is not centered in the
opening, the input clutches assembly is not
seated properly.
(42) Remove the oil pump o-ring (2) (Fig. 118) and
install oil pump and gasket to transmission. Use
screw-in dowels or phillips-head screwdrivers
to align pump to case. Be sure to reinstall
AUTOMATIC TRANSMISSION - 42RLE
Fig. 118 Remove Oil Pump O-Ring
1 - OIL PUMP ASSEMBLY
2 - O-RING
O-ring on oil pump after selecting the proper
No. 4 thrust plate.
Fig. 119 Measure Input Shaft End Play Using Tool
8266 - Typical
1 - TOOL 8266-8
2 - TOOL 8266-2
3 - TOOL C-3339
(43) Measure the input shaft end play with the
transmission in the vertical position. This will ensure
that the measurement will be accurate.
(44) Set up and measure endplay using End Play
Set 8266 (1, 2) (Fig. 119) and Dial Indicator Set
C3339 (3) as shown.
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