Jeep KJ 2005 Service Manual page 1995

21 - 334 TRANSFER CASE - NV241 GENII
TRANSFER CASE - NV241 GENII (Continued)
Fig. 62 Install Shift Sector
1 - SHIFT SECTOR
(9) Lubricate sector shaft with transmission fluid
and install shift sector (1) (Fig. 62) in case. Position
slot in sector so it will be aligned with shift fork pin
when shift forks are installed.
Fig. 63 Install Sector Support
1 - SECTOR SUPPORT
2 - FRONT CASE
3 - SECTOR SHAFT
(10) Install the shift sector support (1) (Fig. 63).
Tighten the sector support to 27-42 N·m (20-30
ft.lbs.).
Fig. 64 Install Range Fork And Hub Assembly
1 - RANGE HUB
2 - RANGE FORK
(11) Assemble and install range fork (2) and hub
(1) (Fig. 64). Be sure hub is properly seated in low
range gear and engaged to the input gear.
(12) Align and insert range fork pin in shift sector
slot.
(13) Install the range fork retaining ring.
Fig. 65 Install Mode Fork and Shift Rail
1 - MODE FORK
2 - SHIFT RAIL
3 - MODE SLEEVE
(14) Install mode fork (1) (Fig. 65) and shift rail
(2) onto the mode sleeve (3).
(15) Install the mode fork, sleeve, and shift rail
into the transfer case.
KJ