Table Of Contents - PIAGGIO X8 125 Workshop Manual

Table of Contents

Product View4
Index Of Topics5
Characteristics6
Safety Rules7
Maintenance Rules7
Vehicle Identification7
Dimensions And Mass8
Dimensions And Weight8
Transmission9
Capacities9
Frame And Suspensions10
Brakes10
Wheels And Tyres10
125Cc Version10
Tyre Pressure10
Tightening Torques12
Front Brake12
Rear Suspension13
Crankcase And Crankshaft13
Overhaul Data14
Assembly Clearances14
Cylinder-Piston Assy15
Crankcase-Crankshaft-Connecting Rod16
Slot Packing System17
Compression Ratio, 125 Models17
Compression Ratio, 200 Models18
Oversizes21
Products22
Tooling23
Appropriate Tools24
Maintenance35
Maintenance Chart36
After 1,000 Km36
After 6,000 Km36
After 12,000 Km; 60,000 Km36
At 18,000 Km And At 54,000 Km (Version 125 Cc)37
At 18,000 Km And At 54,000 Km (Version 200 Cc)37
After 24,000 Km And After 48,000 Km (125 Cm3 Version)37
At 24,000 Km And At 48,000 Km (Version 200 Cc)38
At 30,000 Km And At 42,000 Km And At 66,000 Km38
At 36,000 Km (Version 125 Cc)38
At 36,000 Km (Version 200 Cc)39
After 72,000 Km39
Checking The Spark Advance40
Spark Advance Variation41
Spark Plug43
Hub Oil44
Check45
Replacement45
Air Filter46
Engine Oil46
Checking The Ignition Timing48
Checking The Valve Clearance49
Headlight Adjustment49
Co Check50
Sas Filters Inspection And Cleaning52
Troubleshooting56
Transmission And Brakes59
Steering And Suspensions60
Rear Wheel61
Controls61
Electrical System62
Electric System63
Conceptual Diagrams64
Ignition65
Headlights And Automatic Starter Section66
Battery Recharge And Starting67
Level Indicators And Enable Signals Section68
Turn Signal Lights69
Checks And Inspections70
Immobiliser70
Virgin Circuit72
Diagnostic Codes72
Diagnostic Code-2 Flashes73
Diagnostic Code-3 Flashes74
Ignition Circuit74
No Spark Plug75
High Voltage Coil Secondary Resistance Value76
Electric Characteristic76
Pick-Up Voltage Value76
Stator Check76
Minimum Oil Pressure Switch Check77
Pick-Up Check77
Voltage Regulator Check78
Recharge System Voltage Check78
Choke Inspection78
Lights List79
Fuses80
Dashboard81
Sealed Battery82
Instructions For The Battery Refresh After Open-Circuit Storage82
Commissioning A New Dry-Charged Battery83
Connectors84
Engine From Vehicle86
Exhaust Assy. Removal87
Removal Of The Engine From The Vehicle87
Locking Torques (N*M)90
Engine91
Automatic Transmission92
Transmission Cover92
Air Duct92
Removing The Driven Pulley Shaft Bearing93
Refitting The Driven Pulley Shaft Bearing94
Baffle Roller94
Metallic Roller94
Removal And Refitting94
Removing The Driven Pulley95
Inspecting The Clutch Drum95
Checking The Bell Working Surface Eccentricity95
Removing The Clutch96
Inspecting The Clutch97
Pin Retaining Collar98
Removing The Driven Half-Pulley Bearing98
Inspecting The Driven Fixed Half-Pulley99
Inspecting The Driven Sliding Half-Pulley100
Refitting The Driven Half-Pulley Bearing101
Refitting The Driven Pulley102
Inspecting The Clutch Spring103
Refitting The Clutch103
Drive-Belt106
Removing The Driving Pulley107
Driving Pulley Removal107
Inspecting The Rollers Case108
Refitting The Driving Pulley109
Refitting The Transmission Cover111
End Gear112
Removing The Hub Cover112
Removing The Wheel Axle112
Removing The Hub Bearings112
Removing The Wheel Axle Bearings113
Inspecting The Hub Shaft114
Inspecting The Hub Cover114
Refitting The Wheel Axle Bearing115
Refitting The Hub Cover Bearings116
Refitting The Ub Cover117
Flywheel Cover118
Removing The Stator118
Refitting The Stator119
Refitting The Flywheel Cover119
Flywheel And Starting119
Removing The Flywheel Magneto120
Inspecting The Flywheel Components120
Refitting The Flywheel Magneto120
Refitting The Starter Motor121
Cylinder Assy. And Timing System121
Removing The Intake Manifold121
Removing The Rocker-Arms Cover122
Removing The Timing System Drive122
Removing The Cam Shaft124
Removing The Cylinder Head125
Removing The Valves125
Removing The Cylinder-Piston Assy.125
Inspecting The Small End127
Inspecting The Wrist Pin128
Inspecting The Piston130
Inspecting The Piston Rings130
Removing The Piston131
Choosing The Gasket132
Refitting The Piston Rings133
Refitting The Cylinder133
Inspecting The Cylinder Head134
Inspecting The Timing System Components135
Inspecting The Valve Sealings135
Inspecting The Valve Housings136
Inspecting The Valves136
Inspecting The Springs And Half-Cones138
Refitting The Valves138
Inspecting The Cam Shaft139
Refitting The Head And Timing System Components140
Timing System Components Assembly142
Refitting The Rocker-Arms Cover144
Refitting The Intake Manifold144
Crankcase-Crankshaft144
Splitting The Crankcase Halves144
Fitting Clearance146
Standard Diameter147
Inspecting The Crankshaft Alignment147
Inspecting The Crankcase Halves149
Inspecting The Crankshaft Plain Bearings150
Refitting The Crankcase Halves152
Lubrication Circuit152
Oil Pressure Check154
Crankshaft Oil Seals155
Oil Pump156
Removing The Oil Sump156
Inspecting The By-Pass Valve157
Refitting The Oil Sump157
Sas Valve158
Inspecting The One-Way Valve158
Inspecting The Cut-Off159
Fuel Supply160
Removing The Carburettor160
Kehin160
Walbro166
Refitting The Carburettor171
Intake Valve174
In Valve174
Level Check177
Inspecting The Valve And Needle179
Inspecting The Automatic Choke Device183
Adjusting The Idle186
Suspensions189
Removing The Front Wheel190
Front Wheel Hub Overhaul190
Refitting The Front Wheel192
Handlebar193
Removal193
Refitting193
Front Fork194
Overhaul194
Spring Length Check195
Steering Bearing199
Removing The Rear Wheel202
Swing-Arm202
Shock Absorbers203
Braking System205
Rear Brake Calliper206
Functioning208
The Brake Pad Lock Spring208
Front Brake Disc209
Front/Rear Disc Replacement209
Front Brake Pads210
Rear Brake Pads211
Fill211
Front211
Front Brake Pump212
Cooling System214
Circuit Diagram215
Water Pump-Overhaul215
Check Components215
Water Pump Ceramic Seal217
Thermostat219
Chassis222
Seat223
Side Fairings223
Driving Mirrors224
Rear Handlebar Cover224
Instrument Panel224
Front Handlebar Cover225
Headlight Assy.225
Frame Central Cover226
Legshield227
Knee-Guard228
Front Wheel Housing228
Taillight Assy.229
License Plate Light229
Footrest230
License Plate Holder231
Helmet Bay232
Handles And Top Side Fairings234
Flyscreen234
Analogue Instrument Panel Support235
Pre-Delivery236
Aesthetic Inspection237
Tightening Torques Inspection237
Lock Check237
Safety Locks237
Levels Check238
Road Test238
Static Test239
Functional Inspection239
Time240
Engine View241
Crankcase242
Crankshaft243
Cylinder Assy.244
Cylinder Head Assy.245
Rocker Arms Support Assy.246
Cylinder Head Cover247
Chain Tensioner248
Oil Filter249
Driven Pulley250
Oil Pump View251
Final Gear Assy.252
Final Reduction252
Driving Pulley253
Transmission Cover View254
Starter Motor255
Flywheel Magneto256
Belt Cooling Duct257
Carburettor258
Exhaust Pipe259
Air Cleaner260
Frame261
Centre-Stand View262
Legshield Spoiler263
Side Fairings View264
Rear Cover265
Central Cover266
Mudguard267
Fuel Tank268
Rear Shock-Absorber269
Handlebar Covers270
Handlebar Components271
Swing-Arm View272
Seat View273
Instrument Panel + Commands On Handlebar274
Locks275
Taillight276
Headlight277
Front Wheel View278
Grease Tone Wheel Or Drive278
Rear Wheel View279
Fuel Pump280
Electric Devices281
Helmet Bay View282
Rear Side Fairings283
Front Suspension284
Cooling System View285
Braking System View286
Index287