Suzuki DF150 Service Manual page 20

Item
CYLINDER/PISTON/PISTON RING
Cylinder distortion
Piston to cylinder clearance
Cylinder bore
Cylinder measuring position
Piston skirt diameter
Piston measuring position
Cylinder bore wear
Piston ring end gap
1st
2nd
Piston ring free end
1st
gap
2nd
Piston ring to groove
1st
clearance
2nd
Piston ring groove 1st
width
2nd
Oil
Piston ring thickness 1st
2nd
Pin clearance in piston pin
hole
Piston pin outside diameter
Piston pin hole diameter
Pin clearance in conrod
small end
Conrod small end bore
Unit
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
mm (in.)
STD mm (in.)
mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
STD mm (in.)
STD mm (in.)
STD mm (in.)
STD mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
Limit mm (in.)
STD mm (in.)
GENERAL INFORMATION
Data
DF150T/Z
0.03 (0.001)
0.085 – 0.105 (0.0033 – 0.0041)
0.15 (0.0059)
97.000 – 97.020 (3.8189 – 3.8197)
50 (1.969) from cylinder top surface
96.905 – 96.925 (3.8152 – 3.8159)
9 (0.354) from piston skirt end
0.10 (0.039)
0.20 – 0.30 (0.0079 – 0.0118)
0.70 (0.028)
0.30 – 0.45 (0.0118 – 0.0177)
1.00 (0.039)
Approx. 13.5 (0.5315)
10.8 (0.4252)
Approx. 13.6 (0.5354)
10.9 (0.4291)
0.030 – 0.070 (0.0012 – 0.0028)
0.12 (0.005)
0.020 – 0.060 (0.0008 – 0.0024)
0.10 (0.004)
1.22 – 1.24 (0.048 – 0.049)
1.21 – 1.23 (0.048 – 0.048)
2.51 – 2.53 (0.099 – 0.100)
1.17 – 1.19 (0.046 – 0.047)
1.17 – 1.19 (0.046 – 0.047)
—
—
21.995 – 22.000 (0.8659 – 0.8661)
—
22.006 – 22.014 (0.8664 – 0.8667)
—
—
—
21.968 – 21.979 (0.8649 – 0.8653)
1-15
DF175T/Z
20