Suzuki DF150 Service Manual page 126

3. Remove eight (8) flywheel bolts 2.
4. Remove flywheel 1 and dowel pin 3.
INSTALLATION
Installation is reverse order of removal with special attention to
the following steps.
• Install dowel pin 3.
• Install flywheel 1 onto crankshaft making sure to align dowel
pin hole.
NOTE:
Before installing the flywheel magneto, wipe the crankshaft and
flywheel clean.
#
Before tightening flywheel bolts, make sure the fly-
wheel dowel pin hole and crankshaft dowel pin align
or severe damage may result.
• Apply THREAD LOCK "1342" to flywheel bolts 2 before
installing.
• Tighten flywheel bolts 2 to specified torque. To lock flywheel,
use special tool as shown in figure.
+ Flywheel bolt: 118 N·m (11.8 kg-m, 85.3 lb-ft)
! 09916-99311: Flywheel holder
, 99000-32050: THREAD LOCK "1342"
• After installing flywheel and torquing bolts to specification,
check air gap between CKP sensor and flywheel reluctor
bars.
Air gap: 0.75 mm (0.030 in)
• Check to ensure that all removed parts are back in original
position.
ENGINE CONTROL SYSTEM
CKP sensor
0.75 mm
3-67