Enviro C44I Owner's Manual

Enviro C44I Owner's Manual

Direct vent fireplace
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C44I
D I R E C T V E N T F I R E P L A C E - I P I
OWNER'S MANUAL
WARNING:
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
4001609
1
50-3282
Version Française: www.enviro.com/fr.html

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  • Page 1 If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier. 4001609 50-3282 Version Française: www.enviro.com/fr.html...
  • Page 2: Safety Precautions

    Safety Precautions WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS •...
  • Page 3 NEVER ALLOW CHILDREN shut. TO TOUCH GLASS. • If the C44I unit is pulled out of its installation, and the vent- A barrier designed to reduce the risk of burns from the air intake system is disconnected for any reason, ensure that...
  • Page 4: Table Of Contents

    Table of Contents Safety Precautions ....................2 Table of Contents ....................4 Codes And Approvals ....................5 Specifications ......................6 Dimensions: ........................6 Rating Label & Lighting Instructions Location: ..............6 Operating Instructions ................... 7 Lighting Instructions: .......................7 Air Shutter (Venturi): .......................8 Normal Sounds During Operation: ..................8 Remote Control Operations: .....................8 System Description: ......................9...
  • Page 5: Codes And Approvals

    This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows: VENTED GAS FIREPLACE HEATER (C44I ; NATURAL GAS, PROPANE GAS) TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS CAN/CGA 2.17-M91 (R2009) GAS FIRED APPLIANCES FOR HIGH ALTITUDES...
  • Page 6: Specifications

    Specifications imensions 11 3 " " 284mm 231mm 19 15 " 17 13 " 507mm 453mm " 54 7 " 13mm 1394mm " 12" 186mm 305mm 46 1 " 16 1 " 38" 30 11 " 1174mm 965mm 413mm 779mm Gas Inlet Electrical Inlet Right Side...
  • Page 7: Operating Instructions

    Operating Instructions For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE. ighting nstRuctions FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
  • Page 8: Air Shutter (Venturi)

    Proflame 2 is a modular remote control system that directs the functions of the C44I. The Proflame 2 TMFSLA is configured to control the on/off main burner operation, its flame levels and provides on/off and thermostatic control of the appliance. The system also controls the optional fan speed through six...
  • Page 9: System Description

    Operating Instructions ystem escRiption The Proflame 2 Remote Control System consists of two (2) elements: 1. Proflame 2 Transmitter. 2. Integrated Fireplace Controller (IFC) and a wiring harness to connect to the gas valve and stepper motor. ATTENTION! - TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE IFC.
  • Page 10 Operating Instructions Key Lock Transmission Low battery alarm Thermostat OFF/ Room ON/SMART Temperature CPI mode Set Point Aux ON Temperature/Level/State Flame ON Split Flow Dimmer ON Comfort fan Figure 5: Proflame 2 Transmitter LCD Screen. (iFc): ntegRateD iRepLace ontRoLLeR The Proflame 2 IFC (Figure 6) connects directly to the gas valve, split flow valve, stepper motor, pilot and covection fan with a wiring harness.
  • Page 11: Operating Procedure

    When the C44I is turned off press the mode key to index to the constant pilot (CPI) mode icon (see figure 8). Pressing the up arrow key will select Continuous Pilot Ignition (CPI) and pressing the down arrow key will return to IPI.
  • Page 12 Figure 11: Remote Control’s Flame Levels. Fan Control The C44I has a dual convection fan kit that can be controlled with the Transmitter. The fan speed can be adjusted thorugh six (6) speeds. To control the fan press the Mode key to index to the fan control icon.
  • Page 13 Operating Instructions Auxiliary Control This function is not used on the C44I and can be disregarded. Figure 13: Auxiliary Control (not used) Dimmer Control This is only appliciable if the light kit has been installed. Press the mode key until the light bulb symbol is visable (Figure 14). This turn the lights on and off as well as adjust 6 dimming levels.
  • Page 14: Maintenance And Service

    The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed. To remove the door (see page 16). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door.
  • Page 15: Cleaning Decorative Surfaces

    Maintenance And Service Leaning ecoRatiVe uRFaces Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the finish, including cleaners, polish and finger prints. It is important to note that fingerprints and other marks can leave a permanent stain on plated finishes.
  • Page 16: Glass Door Removal

    Maintenance And Service Lass emoVaL To remove the glass door use a 3/8 socket to remove the 4 upper bolts and rotate outward. To replace the door simply reverse the order; do not over tighten the bolts or they may strip. WARNING: Do not touch or attempt to remove the glass door if the fireplace is not completely...
  • Page 17: Access Panels

    Maintenance And Service ccess paneLs There are two access doors in the bottom on the firebox that is used for servicing components after the unit is installed in a construction enclosure. Proceed only when the unit has completely cooled down. 1.
  • Page 18 Maintenance And Service onVeRsion Kit Parts List for C44I Model: 1 - Orifice (NG - #32 DMS or LP - #49 DMS) 1 - Installation instruction sheet 1 - Stepper regulator with hardware 2 - Conversion labels Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are missing, contact your dealer, distributor or courier company to have them replaced before starting this installation.
  • Page 19 Maintenance And Service the stepper regulator and the valve body. The new stepper regulator already has this diaphragm installed. c) Install the LP (or NG) stepper regulator, with the new longer T-20 screws included in the kit and connect the harness to the IFC.
  • Page 20: Initial Installation

    Initial Installation QUALIFIED INSTALLERS ONLY ntRoDuction This section of the owner’s manual is for the use of qualified technicians only. Fireplace placement, hearths, facing, mantels, and venting terminations will be covered, as well as the gas and electric systems. There are several installation safety guidelines that must be adhered to. Please carefully read the safety precautions at the front of this manual.
  • Page 21: Placement And Framing

    Initial Installation QUALIFIED INSTALLERS ONLY Lacement anD Raming 1” (25mm) Clearance from framing studs to venting S T E E L S T U D 65” 38” (1651mm) (965mm) 55” (1397mm) 20” (508mm) Figure 27. Construction Framing Dimensions Table 2. Framing Dimensions. Minimum Framing Dimensions Depth 20”...
  • Page 22: Alternate Gas Inlet Location

    Initial Installation QUALIFIED INSTALLERS ONLY LteRnate nLet ocation The gas inlet location can be moved to the Remove bottom of the cabinet if needed. This may be needed for certain installations. First remove the two screws on the left side of the unit, see Figure 28.
  • Page 23: Floor Protection

    LooR Rotection The C44I may be installed on a combustible floor. If the appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
  • Page 24 Initial Installation QUALIFIED INSTALLERS ONLY If adding a mantel to the C44I please note the critical dimensions shown in Figure 30(b). These are minimum dimensions as per certification and must be followed. " 39 1 Minimum " Height 993mm to Ceiling 8"...
  • Page 25: Installation With Recess

    Initial Installation QUALIFIED INSTALLERS ONLY nstaLLation with ecess Refer to dimensions in Figure 31 if building a recess above the fireplace. Note the dimensions from the finishing edge to the stud below the recess finishing material. The vertical finishing material at the back of the recess must be be spaced 7/8”...
  • Page 26: Corner Installation

    Initial Installation QUALIFIED INSTALLERS ONLY oRneR nstaLLation The dimensions for installing a fireplace in the corner of a room are given in Figure 32. Refer to “I nstallatIon ” for allowable pipe lengths. llowaBle axIal onfIguratIons Do not interfere with the structural integrity of the walls. Shown below are minimum clearances; increasing these dimensions is allowable as long as vent length remains in the allowable range.
  • Page 27: Horizontal Vent Install

    Initial Installation QUALIFIED INSTALLERS ONLY oRizontaL ent instaLL Figure 34 shows a horizontal vent installation with minimum clearances. The horizontal vent shield must be used when the minimum vent configuration is used. If more than 12” of vertical rise is used the shield should not be installed.
  • Page 28: Clearances & Non-Combustible

    30(a,b). The minimum clearance from the side of a mantle to wall is 4”. : There must be a minimum distance of 10” (254mm) from the bottom finishing edge of the C44I LooR to a floor composed of combustible material.
  • Page 29: Tv Installation Considerations

    Initial Installation QUALIFIED INSTALLERS ONLY tV i nstaLLation onsiDeRations If you are planning to mount a TV above your fireplace some considerations must be made to ensure it is protected from the heat. A recess, mantel, or a combination of both can help keep the heat away from the TV.
  • Page 30: Direct Vent

    Only Approved Direct Vent may be used for installation of the C44I. The minimum vent installation for the C44I must include a 12” vertical section and 90° elbow before being horizontally vented. Maximum Vertical venting is 40’ (12.2 m). This model is vented with co-axial 5”...
  • Page 31: Venting Clearances

    Initial Installation QUALIFIED INSTALLERS ONLY 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or the combustion air inlet to any other appliance. 6 ft (1.83 m) 3 ft (91 cm) above if within 10 Clearance to mechanical air supply inlet.
  • Page 32: Approved Venting Parts

    Direct Vent Pro 5” - 8” The C44I fireplace has been tested and certified for use with M&G DuraVent DirectVent Pro and ICC EXCELDirect venting systems. Refer to the table below for part numbers of commonly used parts for both venting systems.
  • Page 33: Allowable Co-Axial Vent Configurations

    Initial Installation QUALIFIED INSTALLERS ONLY LLowabLe xiaL onFiguRations Figure 41 shows the range of venting options using either vertical or horizontal terminations; any layout that remains within the shaded area is acceptable. Having the fewest number of elbows is ideal as they tend to restrict air movement.
  • Page 34 Initial Installation QUALIFIED INSTALLERS ONLY If your C44I has been converted to LP 40’ (12.2m) using 50-3270 conversion kit use this venting diagram. LP Vent Flame Appearence: Pin point on the map where your vent configuration will lay. Remember to consider elbows in the 35’...
  • Page 35 When installing the C44I it may be necessary to add a restrictor in the firebox to control the combustion and flame appearance. the exhaust restrictor ring kit is included in the manual bag, to install the exhaust restrictor the safety screen assembly and glass door must be removed, see the Maintenance and Service section [Page 15, 16, and 17].
  • Page 36: Horizontal Termination

    Initial Installation QUALIFIED INSTALLERS ONLY oRizontaL eRmination . A MINIMUM OF 12” [305mm] VERTICAL RISE PLUS AN ELBOW IS REQUIRED WHEN HORIZONTALLY TERMINATING WITH AN APPROVED VENT CAP. 2. Horizontal pipes must not be level. For every 12” (305 mm) of horizontal travel (away from stove),...
  • Page 37: Vertical Termination

    Initial Installation QUALIFIED INSTALLERS ONLY Step 4. With the hole now framed, the wall thimble installed, and the pipe extending into the wall, proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No 78 Stove and Gasket Cement to seal joints.
  • Page 38 Initial Installation QUALIFIED INSTALLERS ONLY Step 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should be of sufficient size to meet minimum requirements for Clearance to Combustibles, as specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line.
  • Page 39 Initial Installation QUALIFIED INSTALLERS ONLY NOTES: (1) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3’ (914 mm), to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (see Figure 28).
  • Page 40: Gas Line Connection And Testing

    Initial Installation QUALIFIED INSTALLERS ONLY onnection anD esting WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. GAS LINE CONNECTION • This stove is equipped with a certified flexible pipe located on the right side of the unit terminating in a 3/8”...
  • Page 41: Electrical Requirements

    If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature rating of 105°C Proflame 2 System (C44I) - Wiring Diagram Transmitter - TMFSLA (50-3265) / (0.584.040)
  • Page 42 Initial Installation QUALIFIED INSTALLERS ONLY The C44I needs a hardwired power connection in order for the unit to operate. There is also a battery pack that takes four AA batteries in case there is a loss of power. All electrical connections must be made by a certified electrician.
  • Page 43 Initial Installation QUALIFIED INSTALLERS ONLY Receptacle Inside Cabinet Incoming Power Green White Black Figure 53: Fan Kit Wiring Diagram Figure 54: Light Kit Wiring Diagram...
  • Page 44: Secondary Installation

    Secondary Installation C44I Light Kit (50-3211) The C44I has an optional light kit that is wired into the IFC. The fireplace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
  • Page 45 Wear clean vinyl gloves when handling 50-3208 (Enameled) to prevent smudging; use denatured alcohol to clean. Unwrap your new Enviro liner set from their protective packaging. Be careful not to scratch or bump then liners as they are fairly fragile. If the liners arrive damaged please contact your nearest Enviro dealer.
  • Page 46 Secondary Installation 6. Ensure there is nothing on top of the media tray such as glass pebble media or glass bezel. Angle the rear liner into the firebox with finesse. The panel will fit in, dont worry, place one corner in towards the back and rotate inward.
  • Page 47: Log Set Installation

    Secondary Installation nstaLLation The placement of the logs is not arbitrary. If they are positioned incorrectly, the flames can be “pinched” and will not burn correctly. Using the pictures provided, carefully set the logs in place. NOTE: The logs are fragile and should be handled gently.
  • Page 48 Secondary Installation 4. Position the front right log as shown. the end will butt up to the right liner as well as the log in the rear. Align the front right log with the firebox edge as shown below. 5. Position the eighth log as shown below.
  • Page 49: Trouble Shooting

    Trouble Shooting Table 8: Troubleshooting Problem Possible Cause Solution · Turn the system off by pressing the ON/OFF button on the transmitter · After approximately 2 seconds press the ON/OFF button on the transmitter again. Locking Reset the Proflame IFC board ·...
  • Page 50: Parts Diagram

    Parts Diagram...
  • Page 51: Parts List

    C44 Ultra High Definition Driftwood Log Set 50-3209 C44 High Definition Rock Set 50-3286 C44 Black Glass Beads 50-3215 C44I LP to NG Fuel Conversion Kit 50-3271 C44I NG to LP Fuel Conversion Kit 50-3270 Proflame 2 IFC Wire Harness (0.584.924) 50-3030...
  • Page 52 Notes...
  • Page 53 Notes...
  • Page 54 Sherwood Industries Ltd. (“Sherwood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship An expanded list of exclusions is available at www.enviro.com/help/warranty.html during the specified warranty period starting from the date of original purchase at retail.
  • Page 55: Installation Data Sheet

    � NATURAL GAS (NAT) PROPANE(LPG) _________________________________________ INLET GAS PRESSURE:_________in wc PHONE:___________________________________ MAIN BURNER ORIFICE:__________# DMS PILOT ORIFICE #_________OR________in diam. INSTALLER’S SIGNATURE: _________________________________________ MANUFACTURED BY: SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3 www.enviro.com July 18, 2016 C-14837...

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