Hotsy 555SS Operating Instructions And Parts Manual
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Hotsy 555SS Operating Instructions And Parts Manual

Electric powered direct drive hot water pressure washer
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Read instructions carefully before attempting to assemble, install, operate or service this pressure washer.
Failure to comply with instructions could result in personal injury and/or property damage!
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SERIAL NUMBER:
DATE PURCHASED:
FOR SALES AND SERVICE, PLEASE CONTACT:
NOTE: THIS MANUAL IS INTENDED FOR USE WITH
THE FOLLOWING MODEL RELEASE ONLY: 555SS

SPECIFICATIONS

Pump Volume At Pump Head: 2.2 GPM/132 GPH
Burner Type: Fuel Oil Fired, 214,300 BTU/Hr.
Burner Fuel Pressure: 200 PSI Max.
Pump Pressure At Pump Head: 1300 PSI
Machine Voltage: 120 VAC/60 Hz/1 Ph
Total Machine Amperage: 20 Amps
Machine Weight: 280 Lbs.
Shipping Weight: 315 Lbs.
Exhaust Stack Size: 8"
Machine Dimensions: Length = 44", Width = 26", Height = 38"
MODEL 555SS

OPERATING INSTRUCTIONS

AND PARTS MANUAL
c
®
8.914-354.0

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Summary of Contents for Hotsy 555SS

  • Page 1: Operating Instructions

    Read instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with instructions could result in personal injury and/or property damage! NOTE: THIS MANUAL IS INTENDED FOR USE WITH THE FOLLOWING MODEL RELEASE ONLY: 555SS SPECIFICATIONS ●...

  • Page 3: Table Of Contents

    Exploded Views 14-15 Exploded View, Parts List Burner Assembly, Exploded View & Parts List Burner Hotsy Crossfi re Exploded View & Parts List 18-19 Coil Outlett Exploded View & Parts List Fuel Tank Assembly & Parts List Control Panel Assembly & Parts List Water Inlet Assembly &...

  • Page 4: Important Safety Information

    9. Never run pump dry or leave spray gun closed single phase this product should only be connected longer than 1-2 minutes. to a power supply receptacle protected by a GFCI. 10. Keep operating area clear of all persons. HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 5 21. Do not operate this machine when fatigued or under BACK - HOLD WITH the infl uence of alcohol, prescription medications, BOTH HANDS 14. Be certain all quick coupler fi t- or drugs. tings are secured before using pressure washer. HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 6: Component Identifi Cation

    Detergent Valve — Allows you to siphon and mix Unloader Valve — Safety device which, when the spray detergents. gun closes, prevents over pressurization. Wand — Must be connected to the spray gun. HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 7: Assembly Instructions

    fl ue (available from most heating contractors). A draft regulator will permit proper upward fl ow of exhaust fl ue Pressure Hose gases. Figure 2 - Pressure Hose Installation HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 8: Installation Instructions

    NOTE: If a fl ue is installed, have a professional service- man adjust your burner for a #1 or #2 smoke spot on the Bacharach scale. HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 9: Operation Instructions

    Wand is plugged in. Always test GFCI before each use. See instructions in the Electrical Connections section of this manual. Adjustable Pressure Nozzle Manual Trigger Lock Figure 4 - Nozzle Installation/Manual Trigger Lock HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 10: General Cleaning Techniques

    Rinse from the top to the bottom to prevent detergent Water Adjustment Knob from dripping onto a rinsed area. For the best results, Water Water contact your Hotsy dealer to help you select the best Increase Decrease detergent for your application. Detergent...

  • Page 11: Storage

    • DO NOT allow pump to run dry. obstruction. • Winterize if storing in freezing temperatures, refer to Storage & Maintenance for details. • Use a water softener on the water system if known to be high in mineral content. HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 12: Troubleshooting

    . y l l l i f . s l . f f l l i g i l . y l y l l t e l HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 13 IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem, contact the local authorized Hotsy Service Center. The Hotsy Service Center can be identifi ed by visiting www.hotsy.com HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 14: Exploded Views

    EXPLODED VIEW View A-A, On Next Page Detail See Burner Assy Detail See Tank Assy HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 15: Exploded Views

    EXPLODED VIEW View A-A Coil Outlet Assy for Detail Control Box Assy For Detail HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 16: Exploded View Parts List

    Nut, 10/24, Whiz Loc Flange 9.802-908.0 Insulation, Blanket, 18 x 52, Fiberglass 9.802-903.0 Insulation, Bottom, 16 Od x 4.5, Fiberglass 9.803-098.0 Holder 8.920-274.0 Handle 8.911-803.0 Wrap, Outer Coil Assy S.S., Hotsy 555 9.802-904.0 Insulation, Top Head, HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 17: Burner Assembly Exploded View Parts List

    Fuel Nozzle 1.25 x 90 B w/ 100 PSI Check Valve 8.750-517.0 Motor, 120V Crossfi re 6.390-126.0 Clamp Hose, Uni .46-.54 8.750-933.0 Band Hose Clamp, Hose id 1/8" - 5/16" 8.754-911.0 Check Valve, 1 way, 1/4" HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 18: Burner Hotsy Crossfi Re Exploded View & Parts List

    BURNER HOTSY CROSSFIRE EXPLODED VIEW Replacement Parts For best performance specify genuine KNA replacement parts HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 19 BURNER HOTSY CROSSFIRE PARTS LIST Replacement Parts For best performance specify genuine KNA replacement parts HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 20: Coil Outlett Exploded View & Parts List

    Barb, Dou 9.802-254.0 Hose, 1/4" Push-On, Ft 18" 6.390-126.0 Clamp, Hose, .46-.54 St 9.802-053.0 Bushing, Fuel Line, Rubber 2 9.802-177.0 Valve, 1/4" Shut Off, 180 Deg 8.750-933.0 Band Hose Clamp, Hose id 1/8"- 5/16" HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 21: Control Panel Assembly & Parts List

    Box Plastic Front 1 Sq Hole 1 8.750-095.0 Thermostat, 120C/240F 2 Meter Capillary 9.802-480.0 Back Box 9.802-775.0 Nut, 1/4" Flange, Zn 9.802-700.0 Bolt, 1/4-20 x 3/4" Nc Hh 9.802-514.0 Strain Relief, Lt, Str, 1/2 Npt, .23-.45D HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 22: Water Inlet Assembly & Parts List

    Gun, Hotsy, H1050, 5000 PSI, 10.4 Gpm 8.916-740.0 Hose, 3/8" x 50', 1w, Ts SOXSW REPLACEMENT PARTS ✪ 8.717-661.0 Grip, Handle Assy Hotsy ✪ 8.706-670.0 Grip, Wand Side Handle 8.751-119.0 Kit, Gun Repair HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 23: Pump Assembly & Parts List

    Elbow, 3/8" Street, 90 Dgr 9.803-957.0 Oil Dipstick 8.706-917.0 Bushing, 1/2' X 3/8' Brass REPLACEMENT PARTS ✪ 8.717-673.0 Kit, Discharge, Unloader VBA ✪ 8.717-672.0 Kit, O-Ring, Unloader, VBA ✪ 8.717-674.0 Kit, Stem, Unloader, VBA HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 24 See Kit Below Valve Assembly See Kit Below O-Ring Manifold Plug See Kit Below O-Ring, Plunger Bolt See Kit Below Tefl on Ring 9.802-924.0 Plug Manifold See Kit Below Spacer, Copper 9.802-884.0 Washer HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 25 3, 4, 5, 6, 7, 35, 36, 37, BERS 3, 5, 7, 8, 9 3, 5, 7, 8, 9 13, 14, 15 8, 9 8, 9 38, 39, 40 INLCUDED NO. OF CYLINDERS KIT WILL SER- VICE HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 26: Hm Dx Unloader Exploded View & Parts List

    Kit B 9.104-039.0 Outlet Kit O-Ring 12 ID x 2 CS A, D Kit C 9.104-040.0 Stem Basic Kit O-Ring 6 ID X 2 CS A, D Kit D 8.920-045.0 UU1 Complete Stem Kit HOTSY 555SS • 8.914-354.0 • Rev. 01/16...

  • Page 27: Wiring Diagrams

    WIRING DIAGRAM HOTSY 555SS • 8.914-354.0 • Rev. 01/16...
  • Page 30 If you need SERVICE on your pressure washer, contact your local Hotsy dealer or visit www.Hotsy.com. Smart phone users scan the code below to link directly to the Service Request page. To REGISTER your pressure washer, please visit our Warranty Registra- tion page at www.hotsy.com/WarrantyRegistration.aspx or scan the code...

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