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Table of Contents
- 1 Specifications
- 2 Troubleshooting
- 3 Programming Instructions
- 4 Setting the Clock
- 5 Installation
- 6 Exploded View - Left Side
- 7 EXPLODED VIEW - Right SIDE
- 8 Exploded View Parts List
- 9 Control Panel Exploded View Parts List
- 10 Coil Outlet Exploded View Parts List
- 11 Burner EXPLODED VIEW PARTS LIST
- 12 Wiring Diagram
- Download this manual
See also:
Operator's Manual
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Table of Contents
Related Manuals for Hotsy 5700 series
Summary of Contents for Hotsy 5700 series
- Page 1 5700/5800 GAS-FIRED SERIES SERVICE MANUAL ■ 5832SS-208 ■ 5832SS ■ 5835SS ■ 5836SS ■ 5732SS-208 ■ 5732SS ■ 5735SS ■ 5736SS 8916832-1 For technical assistance or the dealer nearest you consult our web page at www.hotsy.com 8.916-832.0...
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Page 3: Specifications
5832SS 1.109-651.0 5732SS 1.109-655.0 • • SPECIFICATIONS SPECIFICATIONS Pump Volume At Pump Head: 9.5 GPM / 570 GPH Pump Volume At Pump Head: 7.8 GPM / 470 GPH Pump Pressure At Pump Head: 2500 PSI Pump Pressure At Pump Head: 3000 PSI ... -
Page 4: Troubleshooting
Gas valve switch in OFF Place switch in ON position. hOT WATER WATER position (CONTINUED) Inadequate fuel supply Check fuel supply. Pump switch turned off Pump must be running before burner will light. 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 5 ObNOXIOUS ODOR PRESSURE RELIEF Excessive pressure due to Replace unloader valve. VALVE IS LEAKING defective unloader valve Defective relief valve Replace relief valve. Dirty relief valve Clean relief valve seat. 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 6: Programming Instructions
‘Lockout Timer’ (Timer 1). This allows the pump to run long enough to re-pres- surize the system if there is pressure loss when not in use. Timer 3 is factory set to 15 seconds. 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 7 or , move the cursor to Fig. 9 the desired field and use the up/down arrow keys or to change this value. See figure 5. TIMER-1 =04:00h Ta =00:00 Fig. 5 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 8 To operate in time delay mode timer 2 must be deactivated. This is done by setting timer 2 to value greater than timer 1. Timer 3 15:00 Seconds Pump must run more than 15 seconds to reset timer 1. 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 9: Installation
16 ga minimum wire • Wire solenoid to remote terminal according to figure below Before powering up machine, fill float tank to prime the system. WATER INLET Detergent Solenoid Wiring Schematic 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... -
Page 10: Exploded View - Left Side
EXPLODED VIEW - LEFT SIDE Coil Outlet burner Assy Assy 8916832-2 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... -
Page 11: Exploded View - Right Side
EXPLODED VIEW - RIGhT SIDE Float Control Tank Panel Assy Assy Pump Unloader Assy Assy 39, 51 8916832-3 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... -
Page 12: Exploded View Parts List
Valve, Metering, 1/4" Hose 8.716-565.0 Strain Relief, 1" Purple (5735SS, 5835SS, 5736SS, 5836SS) 8.716-564.0 Strain Relief, 1" Grey (5732SS, 5832SS, 5732SS-208, 5832SS-208) 8.916-791.0 Bracket, Tensioner Base 9.802-151.0 Swivel, 1/2" JIC Female, Push-on 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 13 50" 8.706-941.0 Hose Barb, 1/4 Barb x 1/4 ML 9.802-252.0 Hose, 1/4" Braided Vinyl 8 ft. 8.707-058.0 Strainer, 1/4 Brass w/Check Valve 9.802-809.0 Washer, 1/2 Flat 9.803-517.0 Washer, 1/2 Lock 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 14: Control Panel Exploded View Parts List
Strain Relief, 1" Grey (5832SS-208, 5832SS, 5732SS-208, 5732SS) 8.716-565.0 Strain Relief, 1" Purple (5835SS, 5836SS, 5735SS, 5736SS) 8.712-189.0 Knob, Thermostat, 32°-248° 8.718-779.0 Screw, 4 mm x 6 mm, Pan Head 8.712-190.0 Plate, Thermostat, Plastic Cover 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 15 Cord, Service 6/4 (5832SS-208, 5832SS, 5732SS-208, 5732SS) 72" 9.802-437.0 Cord, Service 10/4 (5835SS, 5836SS, 5735SS, 5736SS) 72" 9.802-771.0 Screw, 10/32" x 3/4" BH SOC 9.802-696.0 Nut, 10/32" KEPS 8.716-451.0 Terminal, Jumper, Spade ▲ Not Shown 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 16 PANEL EXPLODED VIEW 8916832-10 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 17 Rivet, 1/8" x 1/4" 8.916-782.0 Wlmt, Corner 9.800-020.0 Label, Cold Water Inlet 8.932-965.0 Label, Warning, Exposed Pulleys 8.900-207.0 Label, Incoming Power 9.800-013.0 Label, Intended for Indoor Use 9.800-034.0 Label, Clear Lexan 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 18 Label, Manufacturer's Detergent 9.804-094.0 Foam Strip, 1/8" x 1/2" (14", 27") 41" 8.900-858.0 Label, Caution Natural Gas/Max Inlet Pressure 9.802-072.0 Trim Seal, 16 GA (4 x 2", 1 x 4") 12" 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 19: Coil Outlet Exploded View Parts List
Plug, Brass 1/2" 9.800-021.0 Label, Hot Water Outlet 8.718-780.0 Screw, 4mm x 4mm Pan Head 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 8.711-785.0 Hose, 3/8" Push-on, per ft 45" 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 20 Elbow, Compression, 3/4" x 1/2" MPT 8.750.079.0 Tube, Copper, 3/4" O.D. 3 ft. 8.706-367.0 Pipe, 1.5", PVC 80 18" 8.706-441.0 Adapter, 1-1/2" Slip x MT, PVC 80 8.706-485.0 Bulkhead, 1-1/2", CYC 8.707-076.0 Strainer, 1/4" Basket 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 21 Elbow, 1/2 JIC x 1/2, 90° 8.916-830.0 Wlmt, Mount, Float Tank 9.802-802.0 Washer, Flat, 1/4 8.719-019.0 Washer, Split-Lock, 1/4 9.802-700.0 Bolt, 1/4-20 x 3/4 9.802-038.0 Nipple, 1/2 JIC, 1/2 Pipe 8.705-973.0 Nipple, 1/4" Hex 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 22: Burner Exploded View Parts List
Burner, Ring x 88 w/#64 Noz. LP (5800 LP Option) 8.750-102.0 Burner, Ring x 44 w/#56 Noz. LP (5700 LP Option) 9.802-911.0 Tubing, Aluminum, 1/4" 23" 9.802-772.0 Screw, 10/32" x 1/4", HWN, ROLOC, Zinc 8.706-323.0 Union, 1", Black Pipe 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 23 U-Bolt, 5/16" x 1" Pipe 8.706-047.0 Pipe, Bushing, 1-1/4 to 1, Black (5832SS-208, 5832SS, 5835SS, 5836SS) 8.706-024.0 Nipple, 1" x 4" Black, Pipe (5832SS-208, 5832SS, 5835SS, 5836SS) 9.802-802.0 Washer, Flat 1/4" 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 24 Tee, 3/4" Female, Pipe 8.706-899.0 Nipple, 3/4" JIC x 3/4" 8.706-800.0 Nipple, 3/4" Hex, Brass 8.706-294.0 Bushing, 1/2" x 3/8" 8.916-786.0 Wlmt, Pump Mount Plate 9.802-807.0 Washer, 3/8" SAE Flat 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 25 8.715-489.0 Unloader, VB9 w/Check Valve & Pressure Switch (5732SS-208, 5732SS 5735SS, 5736SS) 8.712-720.0 Unloader, MG4000, 3000 PSI w/Micr (5832SS-208, 5832SS, 5835SS, 5836SS) 8.706-865.0 Plug, 1/4" Countersunk (5832SS-208, 5832SS, 5835SS, 5836SS) 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 26 8.706-899.0 Nipple, 3/4" JIC x 3/4" 8.706-800.0 Nipple, 3/4" Hex, Brass 8.706-294.0 Bushing, 1/2" x 3/8" 8.916-924.0 Wlmt, Pump Mount, KE 8.706-929.0 Bushing, 1" x 3/4" 9.802-203.0 Clamp, 1/2" Ro-Clip 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 27 Screw, #8 x 3/4", PH, ZN, Hex, T 9.802-129.0 Elbow, 1/2" JIC x 3/8" MAL 9.802-151.0 Swivel, 1/2" JIC FEM, Push-on 9.802-259.0 Hose, 1/2" Push-on 18" 9.802-126.0 Plug, 1/2" JIC, Flare 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
- Page 28 8.739-393.0 Hose, 1/2" x 50', 2 Wire, Tuff-Flex 9.802-166.0 Coupler REPLACEMENT PARTS 8.717-661.0 Insulator Grips with Screws ✪ 8.706-670.0 Side Handle with Screws ✪ 8.749-354.0 Kit, Gun Repair, Branded ✹ 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09...
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Page 29: Wiring Diagram
WIRING DIAGRAM 8.916-832.0 • HOTSY 5700/5800 NG Service Manual • Rev. 10/09... - Page 30 Form #8.916-832.0 • Revised 10/09 • Printed in U.S.A. by Hotsy...