Download Print this page

Sony SA-WSF200 Service Manual

Hide thumbs

Advertisement

Table of Contents
SERVICE MANUAL
Ver. 1.1 2008.08
Photo: SA-WSF500
• SA-WFS200 is the active subwoofer in DAV-F200.
• SA-WFS500 is the active subwoofer in DAV-F500.
• SS-CTF500 is the center speaker in DAV-F500.
• SS-TSF200 is the front speaker in DAV-F200.
• SS-TSF500 is the front and Surround speaker in DAV-F500.
• SS-F500 is composed of four SS-TSF500, one SS-CTF500, four Speaker stands and Wall mounting brackets. (for DAV-F500)
Note:
• When SA-WSF200 is checked, it is necessary to connect it with HCD-F200.
• When SA-WSF500 is checked, it is necessary to connect it with HCD-F500.
Speakers
Front speaker (SS-TSF200)
Speaker system
2-Way 2-Driver speaker
system Bass reflex,
Magnetically Shielded
Speaker unit
Woofer: 65 mm cone type
Tweeter: 40 mm cone type
Rated impedance
3 ohms
Dimensions (approx.)
95 mm × 185 mm × 80 mm
(w/h/d)
95 mm × 215 mm × 105
mm (w/h/d) with stand
Mass (approx.)
0.85 kg
0.9 kg with stand
Subwoofer (SA-WSF200)
Amplifier Section
Power output (rated)
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
RMS output power (reference)
FL/FR/C*: 141 W
(per channel at 3 ohms,
1 kHz, 10% THD)
Subwoofer*: 141 W (at 3
ohms, 80 Hz, 10% THD)
* Depending on the decoding mode settings and the
source, there may be no sound output.
Sony Corporation
9-889-149-02
2008H05-1
Audio&Video Business Group
©
2008.08
Published by Sony Techno Create Corporation
SS-CTF500/F500/TSF200/TSF500
Photo: SS-CTF500
Photo: SS-TSF200
SPECIFICATIONS
Power requirements:
Thai model:
220 V AC, 50/60 Hz
Other models:
220 V – 240 V AC, 50/60 Hz
Power consumption
On: 105 W
Standby: 0.3 W (at the
Power Saving mode)
Speaker system
Subwoofer Bass reflex
Speaker unit
160 mm cone type
Rated impedance
3 ohms
Dimensions (approx.)
205 mm × 460 mm × 475
mm (w/h/d)
Mass (approx.)
13 kg
Speakers
Front and Surround speaker (SS-TSF500)
Speaker system
2-Way 3-Driver speaker
system Bass reflex,
Magnetically Shielded
Speaker unit
Woofer: 65 mm cone type
× 2
Tweeter: 50 mm cone type
Rated impedance
3 ohms
Dimensions (approx.)
95 mm × 635 mm × 80 mm
(w/h/d)
305 mm × 1,205 mm × 305
mm (w/h/d) with stand
Mass (approx.)
1.8 kg
5.3 kg with stand
SA-WSF200/WSF500/
Canadian Model
Australian Model
Russian Model
SA-WSF500/SS-CTF500/F500/TSF500
Singapore Model
Photo: SS-TSF500
SS-CTF500/F500/TSF200/TSF500
Center speaker (SS-CTF500)
Speaker system
Speaker unit
Rated impedance
Dimensions (approx.)
Mass (approx.)
ACTIVE SUBWOOFER
SS-CTF500/TSF200/TSF500
SPEAKER SYSTEM
E Model
AEP Model
UK Model
SA-WSF200/SS-TSF200
Thai Model
SA-WSF200/WSF500/
Full range, Magnetically
Shielded
30 mm × 50 mm cone type
3 ohms
381 mm × 48 mm × 62 mm
(w/h/d)
0.5 kg
– Continued on next page –
SA-WSF200/WSF500

Advertisement

Table of Contents
loading

  Summary of Contents for Sony SA-WSF200

  • Page 1 • SS-F500 is composed of four SS-TSF500, one SS-CTF500, four Speaker stands and Wall mounting brackets. (for DAV-F500) Note: • When SA-WSF200 is checked, it is necessary to connect it with HCD-F200. • When SA-WSF500 is checked, it is necessary to connect it with HCD-F500.
  • Page 2: Table Of Contents

    (Component Side) (SA-WSF200/WSF500) - ....16 4-5. Printed Wiring Board - AMP-DSP Board (Conductor Side) (SA-WSF200/WSF500) - ....17 4-6. Schematic Diagram - AMP-DSP Board (1/3) (SA-WSF200/WSF500) - ..18 4-7. Schematic Diagram - AMP-DSP Board (2/3) (SA-WSF200/WSF500) - ..19 4-8. Schematic Diagram - AMP-DSP Board (3/3) (SA-WSF200/WSF500) - ..
  • Page 3 BEGIN IT BEFORE THE REPAIR (SA-WSF200) Boards requiring use of unleaded solder are printed with the lead- When the SA-WSF200 is checked, connect to HCD-F200 (for free mark (LF) indicating the solder contains no lead. DVD receiver of DAV-F200). Be sure in advance the HCD-F200 (Caution: Some printed circuit boards may not come printed with is prepared.
  • Page 4 Board name Part No. AMP-DSP C307, C309, C317, C327, C329, C337, C407, C409, C417, L323, L403, L553 (SA-WSF200/WSF500) C387, C389, C397, L383 (SA-WSF500) POWER C902, C905, C908, C910, C913, C927, C928, C929, C932, C933, C940, C963, C964, D901, LF901, LF902, TH901,...
  • Page 5 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 – POWER Board (Component Side) – OK: more than 8 mm NG: less than 8 mm C903 bond C908 IC901 C913 Q901 JW908 bond Don’t touch IC901 JW908 IC901 C903 Q901 C913 C908 bond C903 C910 EB905 C910 C964...
  • Page 6 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 – SPEAKER Board (Component Side) – L101 bond L102 L103 L104 ELECTRICAL DISCHARGE PROCESSING (SA-WSF200/WSF500) black AMP-DSP board connector CN204 800 /2W In checking the board, connect the lead of red and black by resistance for electric shock prevention.
  • Page 7: General

    SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 SECTION 2 This section is extracted GENERAL from instruction manual. Subwoofer SA-WSF200 Rear view Bottom view FRONT R FRONT L SPEAKER IMPEDANCE USE 3 SYSTEM CONTROL ONLY FOR HCD-F200 " Ventilation slots $ SYSTEM CONTROL jack # SPEAKER (FRONT R/FRONT L) jacks...
  • Page 8: Disassembly

    This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW (SA-WSF200/WSF500) 3-2. AMP COMPLETE ASSY (SA-WSF200/WSF500) (Page 9) 3-3. LOUDSPEAKER (16 cm) (SP001) (SA-WSF200/WSF500) 3-4. BACK PANEL (WS) (SA-WSF200/WSF500) (Page 9) (Page 10) 3-5. SPEAKER BOARD, TERMINAL BOARD...
  • Page 9: Amp Complete Assy (Sa-Wsf200/Wsf500)

     Please lay the set as you see bottom side.  two caps  two screws (B4 × 14)  AMP complete assy bottom side 3-3. LOUDSPEAKER (16 cm) (SP001) (SA-WSF200/WSF500)  harness  bottom panel assy  two screws (B4 × 10)  four screws (BV4 × 16)
  • Page 10: Back Panel (Ws) (Sa-Wsf200/Wsf500)

     four screws  four screws (BV3) (BV3)  seven screws (BV3)  back panel (WS) 3-5. SPEAKER BOARD, TERMINAL BOARD (WS) (SA-WSF200/WSF500)  harness (AMP-DSP board: CN551 (WSF200)/CN501 (WSF500), SPEAKER board: CN102 (WSF200)/CN101 (WSF500)) RB SPEAKER board RT four cushions saranet  screw (BVTP3 ×...
  • Page 25 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 • Waveforms – AMP-DSP Board (SA-WSF200/WSF500) – IC701 RE (CKOUT(O)) IC821 [WD (XTAL) 1.5 Vp-p 4.8 Vp-p 81 s 40 ns 2 V/DIV, 50 s/DIV 1 V/DIV, 20 ns/DIV IC701 RG (BCK(O)) IC611 RE (XOUT) 4.3 Vp-p 2.64 Vp-p...
  • Page 26 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 • IC Block Diagrams – AMP-DSP Board (SA-WSF200/WSF500) – IC221 TK11118CSCL-G OVER HEAT & OVER CURRENT PROTECTION CONTROL – CIRCUIT BANDGAP REFERENCE IC231, 271 CXD9876R CLOCK CLOCK GENERATOR GENERATOR 36 XFSIIN (SECONDARY) (PRIMARY) XVSS 35 DVDD VSUBC 34 TEST...
  • Page 27 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 IC301, 321, 381, 401 CXD9936TN PVDD_A 43 PVDD_A BST_A Over Current 42 PVDD_A Fault GVDD_A PVDD_A /OTW PVDD_A VREG Gate /HIZ_HS_A Drive PGND /HIZ_LS_A Stuck Detect /RESET PGND Protection Logic Timing PWM_A PGND Control /OCH_A Programmable OC_ADJ OUT_A /OCL_A...
  • Page 28 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 IC701 LC890561W 36 35 32 31 30 REGULATOR FS CALCULATION PA,PB DETECT 24 AUDIO C-BIT DETECT 23 EMPHA 22 XIN XSEL 21 XOUT 20 XMCK MODE0 DATA SELECTOR 19 DVDD MODE1 18 DGND DATA SELECTOR DGND 17 XSTATE 16 DATAO...
  • Page 29 OUTPUT INPUT INPUT – OUTPUT GND 8 OUTPUT VOUT IC820 74LVC1G79GW-125 – POWER Board (SA-WSF200/WSF500) – IC901 STR-F6138-LF1352 (SA-WSF500: Canadian, Mexican and Taiwan models) IC901 STR-F6168-LF1352 (Except SA-WSF500: Canadian, Mexican and Taiwan models) CURRENT MIRROR DELAY LATCH DELAY OVER BOTTOM...
  • Page 30: Reg Board (Sa-Wsf200/Wsf500)

    OVERCURRENT LOCKOUT CIRCUIT THRESHOLD COMPARATOR COMPARATOR ZERO LATCH CIRCUIT OVERVOLTAGE THERMAL ONDEAD STANDBY CURRENT RESET PROTECT SHUTDOWN TIMER TIMER CIRCUIT DETECT COMPARATOR COMPARATOR CIRCUIT – REG Board (SA-WSF200/WSF500) – IC1001 SI-3010KM-TLS IC1002 SI-3010KM-TLS (SA-WSF500) IC941 SI-3010KM-TLS – – VOUT VOUT...
  • Page 31 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 • IC Pin Function Description AMP-DSP BOARD (SA-WSF200/WSF500) IC611 R5F3640DDFAR (SA-WSF200), R5F3640MDFAR (SA-WSF500) (SYSTEM CONTROLLER) Pin No. Pin Name Description DAMP_SCDT/DIR_DIN Serial data output to the digital audio interface receiver and stream processor DAMP_SHIFT/ Shift clock signal output to the digital audio interface receiver and stream processor...
  • Page 32 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Pin No. Pin Name Description Ground terminal DC_DET Over load detection signal input terminal DAMP_LATCH2, 66, 67 Serial data latch pulse signal output terminal Not used DAMP_LATCH4 S-AIR_GPIO2 Interrupt signal input from the EZW-RT10 (SA-WSF500 only) 69 to 72...
  • Page 33 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 AMP-DSP BOARD (SA-WSF200/WSF500) IC821 ADSST-AVR-1115 (DSP) Pin No. Pin Name Description VDDINT Power supply terminal (+1.2V) Core instruction rate to CLKIN (pin 142) ratio selection signal input terminal CLKCFG0 Fixed at "L" in this set Core instruction rate to CLKIN (pin 142) ratio selection signal input terminal CLKCFG1 Fixed at "H"...
  • Page 34 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Pin No. Pin Name Description Ground terminal DPSOC Audio serial data output to the stream processor DPSOD Audio serial data output terminal Not used VDDINT Power supply terminal (+1.2V) VDDEXT Power supply terminal (+3.3V) Ground terminal VDDINT Power supply terminal (+1.2V)
  • Page 35 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Pin No. Pin Name Description Ground terminal CLKOUT Local clock signal output terminal Not used EMU* Emulation status signal output terminal Not used Test data output terminal Not used Test data input terminal Not used TRST* Test reset signal input terminal...
  • Page 36: Exploded Views

    (110 – 240V AC area) Ne les remplacer que par une pièce portant : Saudi Arabia model le numéro spécifi é. : Korean model 5-1. CABINET SECTION (SA-WSF200/WSF500) not supplied not supplied SP001 not supplied AMP complete assy not supplied Ref.
  • Page 37: Amp Complete Assy (Sa-Wsf200/Wsf500)

    SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 5-2. AMP COMPLETE ASSY (SA-WSF200/WSF500) not supplied not supplied (SA-WSF200) CN610 (SA-WSF500) not supplied not supplied AMP board section not supplied supplied with CN610 (SA-WSF500) not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark...
  • Page 38: Amp Board Section (Sa-Wsf200/Wsf500)

    SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Ver. 1.1 5-3. AMP BOARD SECTION (SA-WSF200/WSF500) not supplied not supplied not supplied not supplied (SA-WSF500) POWER board section Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-294-225-01 SHEET RADIATION A-1508-713-A AMP-DSP BOARD, COMPLETE (SA-WSF500: KR)
  • Page 39: Power Board Section (Sa-Wsf200/Wsf500)

    Remark Ref. No. Part No. Description Remark 0 155 4-860-518-00 CUSHION 1-834-966-11 CORD, POWER (SA-WSF200: AEP, UK, SP/ 3-077-331-21 +BV3 (3-CR) WSF500: RU, E3, E15, E32, EA, SP) 0 155 A-1508-660-A POWER BOARD, COMPLETE 1-834-967-11 CORD, POWER (SA-WSF500: AUS) (SA-WSF200: AEP, UK/WSF500: RU)
  • Page 40: Ss-Ctf500/Tsf200/Tsf500

    SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Ver. 1.1 5-5. SS-CTF500/TSF200/TSF500 not supplied not supplied – SS-CTF500 – – SS-TSF200 – – SS-TSF500 – Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1506-367-A SS-CTF500 (E3, E15, SP, RU) A-1506-480-A OVERALL ASSY (SS-TSF500)
  • Page 41: Speaker Stand (For Ss-Tsf500)

    SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 5-6. SPEAKER STAND (for SS-TSF500) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1506-529-A BASE ASSY 3-292-754-01 CUSHION, BRACKET 3-292-750-01 PILLAR 3-296-517-01 FIXED, PLATE 3-292-753-01 BRACKET, STAND 4-986-971-02 SCREW (3.5) 7-682-563-09 SCREW +B 4X12...
  • Page 42: Electrical Parts List

    : Korean model Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1508-649-A AMP-DSP BOARD, COMPLETE (SA-WSF200: AEP, UK) C275 1-107-826-11 CERAMIC CHIP 0.1uF A-1508-673-A AMP-DSP BOARD, COMPLETE C276 1-107-826-11 CERAMIC CHIP 0.1uF (SA-WSF200: SP, TH) C277...
  • Page 43 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 AMP-DSP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C381 1-115-185-11 CERAMIC CHIP 0.033uF C502 1-162-964-11 CERAMIC CHIP 0.001uF (SA-WSF500) C503 1-162-964-11 CERAMIC CHIP 0.001uF C382 1-112-246-11 ELECT 100uF C504 1-162-964-11 CERAMIC CHIP 0.001uF (SA-WSF500)
  • Page 44 C764 1-162-927-11 CERAMIC CHIP 100PF (SA-WSF500) CN204 1-785-102-11 PIN, CONNECTOR (3.96mm PITCH) 4P C765 1-162-964-11 CERAMIC CHIP 0.001uF CN205 1-784-921-11 PIN, CONNECTOR 4P (SA-WSF200) (SA-WSF500) CN207 1-784-923-11 PIN, CONNECTOR 7P (SA-WSF500) C801 1-126-916-11 ELECT 1000uF 6.3V * CN501 1-564-243-11 PIN, CONNECTOR (3.96mm PITCH) 6P...
  • Page 45 IC401 6-712-370-01 IC CXD9936TN (SA-WSF500) IC610 6-703-238-01 IC TC7WZ34FK (TE85R) Q702 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF IC611 A-1545-408-A IC R5F3640DDFAR (for SERVICE) (SA-WSF200) (SA-WSF500) Q820 8-729-038-11 TRANSISTOR RT1P140C-TP-1 IC611 A-1545-409-A IC R5F3640MDFAR (for SERVICE) (SA-WSF500) IC613 6-708-922-01 IC PST3635NR < RESISTOR >...
  • Page 46 1/10W R406 1-216-797-11 METAL CHIP 1/10W R615 1-216-833-11 METAL CHIP 1/10W (SA-WSF200) R616 1-216-821-11 METAL CHIP 1/10W (SA-WSF200: SP, TH/SA-WSF500: SP, TW, TH) R406 1-216-864-11 SHORT CHIP 0 (SA-WSF500) R407 1-216-864-11 SHORT CHIP R616 1-216-827-11 METAL CHIP 3.3K 1/10W R431...
  • Page 47 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 AMP-DSP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R626 1-216-833-11 METAL CHIP 1/10W R692 1-216-829-11 METAL CHIP 4.7K 1/10W R627 1-216-809-11 METAL CHIP 1/10W (SA-WSF500) R628 1-216-809-11 METAL CHIP 1/10W R693 1-216-829-11 METAL CHIP 4.7K...
  • Page 48 POWER BOARD, COMPLETE R823 1-216-821-11 METAL CHIP 1/10W (SA-WSF500: CND, TW) R824 1-216-864-11 SHORT CHIP A-1508-676-A POWER BOARD, COMPLETE (SA-WSF200: SP, R825 1-216-805-11 METAL CHIP 1/10W TH/SA-WSF500: E3, E15, EA, SP, KR, TH, AUS) R826 1-216-821-11 METAL CHIP 1/10W A-1508-725-A...
  • Page 49 CERAMIC CHIP 0.1uF (SA-WSF200: AEP, UK/SA-WSF500: RU) 0 C903 1-112-333-11 ELECT (BLOCK) 330uF 450V C970 1-100-566-91 CERAMIC CHIP 0.1uF (SA-WSF200: SP, TH/SA-WSF500: E3, E15, E32, C971 1-162-970-11 CERAMIC CHIP 0.01uF EA, SP, KR, TH, AUS) C975 1-100-566-91 CERAMIC CHIP 0.1uF C976...
  • Page 50 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 Ver. 1.1 POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < FUSE > < RESISTOR > 0 F945 0 R901 1-576-794-11 FUSE (2A/32V) 1-219-759-91 METAL 1/2W (SA-WSF500: CND, MX, TW) 0 R901 < FUSE HOLDER >...
  • Page 51 1-216-864-11 SHORT CHIP 0 (SA-WSF500) < TRANSFORMER > ************************************************************ 0 T901 1-443-649-11 TRANSFORMER, CONVERTER A-1508-652-A SPEAKER BOARD, COMPLETE (SA-WSF200) (SA-WSF500: CND, MX, TW) A-1508-687-A SPEAKER BOARD, COMPLETE (SA-WSF500) 0 T901 1-443-874-11 TRANSFORMER, CONVERTER ************************ (EXCEPT SA-WSF500: CND, MX, TW) 0 T903...
  • Page 52 1-834-965-22 CORD, POWER (SA-WSF500: CND, MX) 3-291-166-01 BRACKET (WALL-REAR) 0 155 1-834-966-11 CORD, POWER (SA-WSF200: AEP, UK, SP/ (Wall mounting bracket (for wall)) (for DAV-F500) WSF500: RU, E3, E15, E32, EA, SP) 0 155 1-834-967-11 CORD, POWER (SA-WSF500: AUS) A-1506-367-A...
  • Page 53 SA-WSF200/WSF500/SS-CTF500/F500/TSF200/TSF500 MEMO...
  • Page 54 Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2008.05 2008.08 Addition of Thai model (SA-WSF200) Addition of Latin American, Saudi Arabia, Mexican, Taiwan, Korean and Thai models (SA-WSF500)
  • Page 55 HDMI OUT: Type A “BRAVIA” is a trademark of Sony Corporation. WMA: 48 kbps - 192 kbps (19 pin) “S-AIR” and its logo are trademarks of Sony Corporation. AAC: 48 kbps - 320 kbps Sampling frequencies MP3 (MPEG 1 Audio Layer-3): 32/44.1/48 kHz...
  • Page 56 LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC- TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 57 HCD-F200/F500 TABLE OF CONTENTS SERVICING NOTES EXPLODED VIEWS ..........7-1. Rear Cover Section ............58 GENERAL 7-2. Front Panel Section ............59 ..............7-3. Main Section ..............60 7-4. Chassis Section ............... 61 DISASSEMBLY 7-5. DVD Mechanism Deck Section-1 3-1. Disassembly Flow ............10 (CDM86-DVBU101) ............
  • Page 58: Servicing Notes

    It is best to use only unleaded solder but unleaded solder may Part No. also be added to ordinary solder. BEGIN IT BEFORE THE REPAIR (HCD-F200) When the HCD-F200 is checked, connect to SA-WSF200 (for ac- tive speaker of DAV-F200). Be sure in advance the SA-WSF200 is prepared. Model Part No.
  • Page 59: Playable Discs

    HCD-F200/F500 Note on DualDiscs Playable Discs A DualDisc is a two sided disc product which mates DVD recorded material on one side with digital audio material on the other side. However, since the audio material side does not conform to the Compact Disc (CD) standard, playback on this product is not guaranteed.
  • Page 60 HCD-F200/F500 PRECAUTION WHEN REMOVING OPTICAL PICK-UP BLOCK OR DMB-FIT BOARD CAUTION  Be sure to execute a solder bridge as a measure against static electricity when removing the OP block (DVBU101) or DMB-FIT board. (Otherwise, the OP block will be destroyed.) Lift up the FFC holder.
  • Page 61 HCD-F200/F500 MAIN BOARD SERVICE POSITION • In checking the MAIN board, prepare extension jig (Part No. J-2501-243-A: 1.00 mm pitch, 17 cores, length 300 mm). Note: Pleaese connect it afrer taking out MAIN board, DMB-FIT board and DVD mechanism block of the set referring to Section 3 Disassembly (page 10) DMB-FIT board MAIN board...
  • Page 62: General

    HCD-F200/F500 SECTION 2 This section is extracted GENERAL from instruction manual. Control unit HCD-F200 Top view Connector panel Front view Right side view Left side view AUTO WIDE STAGE FUNCTION " Ventilation slots ( Remote sensor ) VOL +/– buttons # / (on/standby) button "...
  • Page 63 HCD-F200/F500 Front panel display Remote control HCD-F200 HCD-F200 ALPHABETICAL ORDER BUTTON DESCRIPTIONS A – L M – Z ANALOG XT MENU/HOME XM Number buttons  SLEEP MUTING TUNED TITLE CHAP STEREO MONO NTSC NIGHT ANGLE  MUTING XI </ (on/standby)  REPEAT 1 AUDIO FB NIGHT FE...
  • Page 64: Disassembly

    HCD-F200/F500 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW 3-2. PANEL (STAND TOP) (Page 11) 3-3. COVER (READ-HCD), HOLDER (TERMINAL-HCD) (Page 11) 3-7. MAIN BLOCK 3-4. PROCESS IN THE (Page 14) SOLDER BRIDGE (Page 12) 3-5.
  • Page 65: Panel (Stand Top)

    HCD-F200/F500 Note: Follow the disassembly procedure in the numerical order given. 3-2. PANEL (STAND TOP)  panel (stand-top)  three screws (B4 × 8) – rear view –  stand bottom block  five screws (KTP2.6 × 5) sheet Note: Please spread a seat under a set not to injure front panel assy.
  • Page 66: Process In The Solder Bridge

    HCD-F200/F500 3-4. PROCESS IN THE SOLDER BRIDGE Note: The process in the solder bridge is necessary before optical pick-up or DMB-FIT board is removed. When this process is neglected, optical pick-up is damaged.  eight screws (BVTP3 × 6)  cover (chassis)  cushion (foot) –...
  • Page 67: Optical Pick-Up Block

    HCD-F200/F500 3-5. OPTICAL PICK-UP BLOCK  four insulator screws  insulator Note: A screw hole of this screw tends to be damaged, so please be careful about the installation time and the time of removal.  optical pick-up block  insulator  insulator  connector  insulator...
  • Page 68: Main Block

    HCD-F200/F500 3-7. MAIN BLOCK Note: Please spread a seat under a set not to injure front panel assy.  bracket shield-F (HCD)  screw  two screws (BVTP3 × 6) (BVTP3 × 6)  ground plate (bridge)  tape (rong BU)  screw (BVTP3 ×...
  • Page 69: Shield Plate (Front)

    HCD-F200/F500 3-8. SHIELD PLATE (FRONT)  six screws (BVTP3 × 6)  three screws  five screws (BVTP3 × 6) (BVTP3 × 6)  five screws (BVTP3 × 6)  shield plate (front) 3-9. MAIN BOARD BLOCK  clamp  three screws RB MAIN board block (BVTP3 ×...
  • Page 70: 3-10. Main Board

    HCD-F200/F500 Ver. 1.1 3-10. MAIN BOARD  wire (flat type) (MAIN board: CN101 (F200: AEP, UK/F500: RU)/ CN102 (F200: SP, TH/F500: CND, E3, E15, E32, EA, MX, SP, TW, KR, TH, AUS), tuner (FM))  MAIN board  tuner (FM)  two screws (BVTT3 ×...
  • Page 71: 3-12. Dvd Mechanism Block

    HCD-F200/F500 3-12. DVD MECHANISM BLOCK  screw (BVTP3 × 8)  DVD mechanism block  wire (flat type)  two screws (BVTP2.6) 3-13. MOTOR (PULLY) ASSY (LOADING) (M001)  two screws (B 2.6 × 8)  MS-214 board  Remove two solders.  motor (pully) assy (loading) (M001)  belt (MOT)
  • Page 72: 3-14. Holder (Bu) Assy

    HCD-F200/F500 3-14. HOLDER (BU) ASSY  screw (B 2.6 × 8)  lever (CL UP2)  holder (BU) assy  LHL support  floating screw (PTPWH M2.6)  two screws (B 2 × 6)  floating screw (PTPWH M2.6) 3-15. LEVER (BU LOCK)  three hooks  lever (BU lock)  gear (cap)
  • Page 73: 3-16. Close Lever

    HCD-F200/F500 3-16. CLOSE LEVER  washer (3-1-0.4)  close lever  claw  SPR-E lever close  shaft disc stop 3-17. LEVER (DIR), GEAR (IDL-B)  nylon washer 1.7  claw  pulley (gear) washer  gear (cap)  gear (IDL-A)  stoper  Lever (DIR) RB gear (IDL-B)
  • Page 74: Chassis (Top)

    HCD-F200/F500 3-18. CHASSIS (TOP)  three screws  screw (B 2.6 × 8) (B 2.6 × 8)  two screws (B 2 × 10)  lever (CL UP2)  chassis (top)
  • Page 75: Lever (Loading-L/R)

    HCD-F200/F500 3-19. LEVER (LOADING-L/R) SPT-T (loading-R) SPR-T (loading-L)  lever (loading-R)  two hooks  two hooks  lever (loading-L) PRECAUTION DURING LEVER (LOADING R/L) INSTALLATION BOTTOM VIEW Align the horizontal position. lever (loading-L) lever (loading-R) Install the both levers so that they move symmetrically.
  • Page 76: Lever (Disc Sensor)/(Disc Stop)

    HCD-F200/F500 3-20. LEVER (DISC SENSOR)/(DISC STOP)  gear (cap)  gear (IDL L) PRECAUTION DURING DISC STOP LEVER INSTALLATION chassis (top) hole  two hooks  two claws lever (disc stop)  lever (disc stop) hole Install the lever (disc stop) so that the both holes  lever (disc sensor) are aligned.
  • Page 77: Test Mode

    HCD-F200/F500 SECTION 4 TEST MODE 1. TEST MODES OTHER THAN THE TEST MENU 1-6. S-AIR ID Select (F500 only) These are executable test mode even if not entering the test menu. When shifting to the ID selection mode of S-AIR, this mode is used.
  • Page 78: Main Board (Component Side)

    ] button on the remote commander to select the “COLD RESET”, and press the [ENTER] button on the remote SPEAKER board TB101 (SA-WSF500) commander. TB102 (SA-WSF200) 3. The message “COLD RESET.” appears on the fl uorescent in- dicator tube, then becomes standby states.
  • Page 79 HCD-F200/F500 2-8. VACS Display 3. DVD SERVICE MODE 3-1. DVD Service Mode General Description Not used for the servicing. Press the [ ] button if having entered this mode. This mode let you make diagnosis and adjustment easily by using the remote commander and the TV screen.
  • Page 80 HCD-F200/F500 2. Select “3. Manual Adjustment” by pressing the [3] button on 3-4. Checking Emergency History the remote commander. The following screen appears on the To check the emergency history, please follow the following pro- on-screen display. cedure. Procedure: 1. From the top menu of Remocon Diagnosis Menu, select “3. Manual Adjust Emergency History”...
  • Page 81 HCD-F200/F500 B. Parameter of error code To Execute the Initialize Setup Data Procedure: This is the detail of error code. 1. Press the [DVD MENU] button on the remote commander and Example of Error code then press the [CLEAR] button on the remote commander. The following screen appears on the on-screen display.
  • Page 82 HCD-F200/F500 SECTION 5 ELECTRICAL ADJUSTMENTS DVD SECTION TUNER SECTION When the base unit is replaced, perform the adjustment and the FM TUNE LEVEL CHECK measurement as shown below in this order. signal generator EXECUTING IOP MEASUREMENT (See page 25) Procedure: 1.
  • Page 86 – –...
  • Page 105 HCD-F200/F500 – FL Board – IC802 ML9208-03MBZ03B 64 VDD 63 DA 8 BIT SHIFT 62 CP REGISTER 61 CS 60 RESET COMMAND PORT DECODER DRIVER CONTROL CIRCUIT DRIVER ADRAM 16W I 2B TIMING TIMING GENERATOR2 GENERATOR1 CGRAM DCRAM 248W I 35B 16W I 8B 59 OSC1 OSCILLATOR...
  • Page 106 DVD_SOD Serial data input from the servo DSP DVD_SCO Serial data transfer clock signal input from the servo DSP SYS_WAKEUP System wake up signal output to the SYSTEM CONTROL connector (SA-WSF200/F500) 39, 40 Not used Not used Not used P_CONT_HDMI...
  • Page 107 93 to 95 KEY0 to KEY2 Front panel key input terminal (A/D input) AVSS Ground terminal SYS_BUSY Busy signal input from the SYSTEM CONTROL connector (SA-WSF200/F500) VREF Reference voltage (+3.3V) input terminal AVCC Power supply terminal (+3.3V) SYS_TXD Serial data input from the SYSTEM CONTROL connector (SA-WSF200/F500)
  • Page 108 HCD-F200/F500 DMB-FIT BOARD IC101 CXD9894R (EXCEPT F500: Canadian model), CXD9915R (F500: Canadian model) (RF AMP, SERVO DSP, MPEG DECODER) Pin No. Pin Name Description RF offset cancellation capacitor connecting terminal RFGC RF AGC loop capacitor connecting for DVD-ROM IREF Reference current input terminal AVDD3 Power supply terminal (+3.3V) AGND...
  • Page 109 HCD-F200/F500 Pin No. Pin Name Description DVDD18 Power supply terminal (+1.8V) HA2 to HA8, HA18, 56 to 64 Address signal output to the fl ash ROM HA19 DVDD3 Power supply terminal (+3.3V) Write enable signal output to the fl ash ROM 67 to 75 HA16 to HA9, HA20 Address signal output to the fl...
  • Page 110 HCD-F200/F500 Pin No. Pin Name Description 149 to 155 RA11, RA9 to RA4 Address signal output to the SD-RAM DVDD3 Power supply terminal (+3.3V) MUTE123 Muting signal output to the motor/coil driver MUTE Muting signal output to the motor/coil driver DDC_DA Serial data transfer clock signal output terminal DVDD18...
  • Page 111 HCD-F200/F500 Pin No. Pin Name Description XVOICE/DIR_CSFCAG Detection of MIC signal input terminal Not used SPDIF SPDIF digital audio signal output to the A/D converter, D/A converter APLLVDD3 Power supply terminal (+3.3V) APLLCAP Connection terminal for an external capacitor APLLVSS Ground terminal ADACVSS2, 219, 220...
  • Page 112: Exploded Views

    HCD-F200/F500 Ver. 1.1 SECTION 7 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Abbreviation The components identifi ed by mark 0 they may have some difference from the : Australian model or dotted line with mark 0 are critical for original one.
  • Page 113: Front Panel Section

    HCD-F200/F500 Ver. 1.1 7-2. FRONT PANEL SECTION Note: This illustration is seen from the back. main section not supplied not supplied not supplied not supplied not supplied (KEY-R board) supplied not supplied supplied not supplied (KEY-L board) not supplied supplied not supplied not supplied not supplied...
  • Page 114: Main Section

    HCD-F200/F500 Ver. 1.1 7-3. MAIN SECTION chassis section not supplied not supplied not supplied Note: If wire (fl at type) is replaced, install it after bending it in the same form as that before replacement. Ref. No. Part No. Description Remark Ref.
  • Page 115: Chassis Section

    HCD-F200/F500 Ver. 1.1 7-4. CHASSIS SECTION not supplied not supplied not supplied (CENTER board) not supplied not supplied not supplied not supplied not supplied not supplied DVD mechanism deck section-1 Note: If wire (fl at type) is replaced, install it after bending it in the same form as that before replacement.
  • Page 116: Dvd Mechanism Deck Section-1 (Cdm86-Dvbu101)

    HCD-F200/F500 7-5. DVD MECHANISM DECK SECTION-1 (CDM86-DVBU101) DVD mechanism deck section-2 not supplied not supplied not supplied not supplied (sled motor) (spindle motor) (including sled motor, spindle motor) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-245-639-01 LEVER (CL UP2) A-1114-646-A...
  • Page 117: Dvd Mechanism Deck Section-2 (Cdm86-Dvbu101)

    HCD-F200/F500 7-6. DVD MECHANISM DECK SECTION-2 (CDM86-DVBU101) not supplied (MS-214 board) DVD mechanism section-3 M001 DVD mechanism section-4 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-088-752-01 FLOATING SCREW (+PTPWH M2.6) 4-245-645-01 GEAR (IDL-E) 2-023-648-01 TAPPING +B 2X10 4-246-203-01 LEVER (RELEASE) 4-245-653-01...
  • Page 118: (Cdm86-Dvbu101)

    HCD-F200/F500 7-7. DVD MECHANISM DECK SECTION-3 (CDM86-DVBU101) not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-245-627-01 WASHER (6-2.7-0.4) 4-245-640-01 GEAR (CAP) 4-245-637-11 ROLLER, RUBBER 4-245-632-11 SPR-T (LOADING-L) 4-245-649-01 GEAR (IDL-I) 4-245-656-11 LEVER (LOADING-L) 4-245-657-11...
  • Page 119: Dvd Mechanism Deck Section-4

    HCD-F200/F500 7-8. DVD MECHANISM DECK SECTION-4 (CDM86-DVBU101) not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-245-643-01 GEAR (IDL-C) 4-245-640-01 GEAR (CAP) X-4955-483-1 LEVER (GEAR LOADING) ASSY 4-245-628-01 LEVER (BU LOCK) 2-515-536-01 SPRING (DIR), TENSION COIL 4-245-642-01 GEAR (IDL-B) 4-248-206-01...
  • Page 120: Electrical Parts List

    HCD-F200/F500 Ver. 1.1 SECTION 8 CENTER DMB-FIT ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • SEMICONDUCTORS The components identifi ed by mark 0 In each case, u: µ, for example: the parts list may be different from the or dotted line with mark 0 are critical for : µA.
  • Page 121 HCD-F200/F500 DMB-FIT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C164 1-162-970-11 CERAMIC CHIP 0.01uF C1108 1-127-760-11 CERAMIC CHIP 4.7uF 6.3V C165 1-107-826-11 CERAMIC CHIP 0.1uF C1109 1-126-206-11 ELECT CHIP 100uF 6.3V C169 1-107-826-11 CERAMIC CHIP 0.1uF C1110 1-126-206-11 ELECT CHIP...
  • Page 122 HCD-F200/F500 Ver. 1.1 DMB-FIT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FB602 1-469-324-21 FERRITE, EMI (SMD) (2012) FB603 1-469-324-21 FERRITE, EMI (SMD) (2012) Q9724 6-551-699-01 TRANSISTOR ISA1602AM1TP-1EF FB604 1-469-324-21 FERRITE, EMI (SMD) (2012) Q9726 8-729-620-13 TRANSISTOR 2SC4154TP-1EF Q9728...
  • Page 123 HCD-F200/F500 Ver. 1.1 DMB-FIT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R213 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W R1123 1-216-864-11 SHORT CHIP R1127 1-216-833-11 METAL CHIP 1/10W R214 1-216-835-11 METAL CHIP 1/10W R1128 1-216-833-11 METAL CHIP 1/10W R215 1-216-834-11...
  • Page 124 HCD-F200/F500 DMB-FIT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R9928 1-216-837-11 METAL CHIP 1/10W D802 6-501-817-01 DIODE MA2J1110GLS0 R9929 1-216-837-11 METAL CHIP 1/10W D803 6-501-817-01 DIODE MA2J1110GLS0 R9934 1-216-833-11 METAL CHIP 1/10W D804 6-501-817-01 DIODE MA2J1110GLS0 R9935 1-216-864-11 SHORT CHIP...
  • Page 125 HCD-F200/F500 Ver. 1.1 KEY-L KEY-R MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark S834 1-762-875-21 SWITCH, KEYBOARD (FUNCTION) C104 1-126-206-11 ELECT CHIP 100uF 6.3V C107 1-107-826-11 CERAMIC CHIP 0.1uF < TRANSFORMER > C111 1-107-826-11 CERAMIC CHIP 0.1uF T801 1-445-231-11 TRANSFORMER, DC-DC CONVERTER...
  • Page 126 (SAT/CABLE DIGITAL IN OPTICAL) (F500) IC902 8-759-278-58 IC NJM4558V-TE2 (F500) C914 1-107-826-11 CERAMIC CHIP 0.1uF (F500) IC941 6-600-466-01 IC TORX147L (SONY) (TV DIGITAL IN OPTICAL) C915 1-128-993-21 ELECT CHIP 22uF (F500) < JACK > C942 1-107-826-11 CERAMIC CHIP 0.1uF J903...
  • Page 127 HCD-F200/F500 Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > R159 1-216-864-11 SHORT CHIP (EXCEPT F200: AEP, UK/F500: RU) Q271 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF (F200) R160 1-216-833-11 METAL CHIP 1/10W Q901 8-729-620-07 TRANSISTOR 2SC3052EF-T1-LEF (F500) R161...
  • Page 128 HCD-F200/F500 Ver. 1.1 MAIN MS-214 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R321 1-216-864-11 SHORT CHIP R914 1-216-837-11 METAL CHIP 1/10W R322 1-216-864-11 SHORT CHIP (F500) R323 1-216-864-11 SHORT CHIP R915 1-216-817-11 METAL CHIP 1/10W R324 1-216-864-11 SHORT CHIP...
  • Page 129 HCD-F200/F500 Ver. 1.1 Ref. No. Part No. Description Remark MISCELLANEOUS ************** 1-828-295-11 WIRE (FLAT TYPE) (7 CORE) 1-828-002-11 WIRE (FLAT TYPE) (17 CORE) 1-828-954-11 WIRE (FLAT TYPE) (9 CORE) (F200: SP, TH/F500: CND, E3, E15, E32, MX, SP, TW, KR, TH, AUS) 1-828-964-11 WIRE (FLAT TYPE) (11 CORE) (F200: AEP, UK/F500: RU)
  • Page 130 HCD-F200/F500 REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2008.05 2008.08 Addition of Thai model (HCD-F200) Addition of Latin American, Saudi Arabia, Mexican, Taiwan, Korean and Thai models (HCD-F500)

This manual is also suitable for:

Sa-wsf500Ss-tsf500Ss-f500Ss-ctf500Ss-tsf200