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IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
Electrical Information Know Your Belt/Disc Sander Assembly and Adjustments Operation Maintenance Troubleshooting Exploded View and Parts List Warranty TECHNICAL DATA 6500 Model Number: 120 V, 60 Hz, 3.2 A Motor: 1150 FPM Speed: 6˝ Disc Diameter: Belt Size: 4˝ x 36˝...
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFE- TY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood.
GENERAL SAFETY RULES 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot- wear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc- tions for lubricating and changing accessories.
SPECIFIC RULES FOR THE BELT SANDER 10. Do not sand pieces of material that are too small to be safely supported. 11. When sanding a large workpiece, provide additional table height support. 12. Do not sand with the workpiece unsupported. Support the workpiece with the backstop or table. The only ex- ception is curved work performed on the outer sanding drum.
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ELECTRICAL INFORMATION CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a li- censed electrician check the outlet. WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. Guidelines for using extension cords Make sure your extension cord is in good condition.
KNOW YOUR BELT/DISC SANDER Abrasive Sanding Belt Belt Tracking Adjustment Knob Work Stop Belt Tension Release Lever Horizontal to Vertical Pivot Hex Nuts Abrasive Sanding Disc Power Switch Table Table Angle Scale UNPACKING WARNING: To avoid injury from accidental startups, turn switch OFF and remove the plug from the power source outlet before making any adjustments.
ASSEMBLY AND ADJUSTMENTS FEET INSTALLATION (Fig. B) 1. Carefully set the belt sander on its side. 2. Find the four rubber feet (Fig. B - 1) in the parts bag. 3. Press-fit each rubber foot over the lip of the corners around the base of the machine.
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ASSEMBLY AND ADJUSTMENTS MOUNTING THE WORK STOP 1. Loosen and remove the hex bolt (Fig. F - 1) and the flat wash- er (Fig. F - 2) from the plate. 2. Install the work stop and replace the hex bolt and washer to hold it in place.
OPERATION ON/OFF SWITCH 1. To turn sander ON, insert the safety key into the key slot in the center of the switch. 2. Push key firmly into the slot, then push switch to the ON position to start the sander. 3.
CHANGING THE SANDING DISC 1. Remove the work table from the sanding disc. 2. Remove the used sanding disc. A WEN 2020 Heat Gun can help to soften up the adhesive to make for an easier, cleaner removal. 3. Wipe the sanding disc plate clean.
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Sanding grains 1) Sanding belt/disc has been stored in an 1) Store sanding accessories away from ex- easily rub off incorrect environment. tremely hot/dry temperatures. belt or discs 2) Sanding belt/disc has been damaged or 2) Store sanding accessories flat—not bent or folded.
EXPLODED VIEW AND PARTS LIST Part Number Description Qty. No. Part Number Description Qty. 6500-001 Pan Head Screw 6500-043 Pan Head Screw 6500-002 Lock Washer 6500-044 Flat Washer 6500-003 Flat Washer 6500-045 Flat Washer 6500-004 Bearing House 6500-046 Lock Washer...
LIMITED TWO YEAR WARRANTY WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN con- sumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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