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WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
SPINDLE SANDER
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
MODEL 6510, 6510T
OSCILLATING
(M-F 8am-5pm CST)
226766
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Summary of Contents for Wen 6510T
- Page 1 226766 IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
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Page 2: Table Of Contents
The following replacement sanding sleeves can be purchased from wenproducts.com by searching their respective model numbers: WEN 80-Grit Sanding Sleeves (model 6510SP80), WEN 120-Grit Sanding Sleeves (model 6510SP120), WEN 150-Grit Sanding Sleeves (model 6510SP150), WEN 240-Grit Sanding Sleeves (model 6510SP240), and the WEN Assorted Sanding Sleeve Combo Pack (model 6510SPC). -
Page 3: Introduction
INTRODUCTION Thanks for purchasing the WEN Spindle Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides informa- tion regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. -
Page 4: General Safety Rules
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury and tool dam- age. - Page 5 GENERAL SAFETY RULES 4. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. 5.
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Page 6: Specific Safety Rules For The Spindle Sander
SPECIFIC RULES FOR THE SPINDLE SANDER WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. TOOL PURPOSE. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could result in fire, injury, or damage to the workpiece. - Page 7 SPECIFIC RULES FOR THE SPINDLE SANDER 11. FEEDING THE WORKPIECE. • Allow spindle to reach full speed before feeding the workpiece. Do not turn on the machine while the sand- ing sleeve is contacting the workpiece. • Be aware of the direction of the spindle’s rotation (counterclockwise). Only feed the workpiece AGAINST the rotation of the spindle.
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Page 8: Electrical Information
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. -
Page 9: Know Your Spindle Sander
KNOW YOUR SPINDLE SANDER UNPACKING With the help of a friend or trustworthy foe, carefully remove the sander from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until the sander is completely assembled. TOOL PURPOSE Spindle sanding is the preferred method of removing material from inside curves and irregular edges. -
Page 10: Assembly & Adjustments
The following replacement sanding sleeves can be purchased from wenproducts.com by searching their respective model numbers: WEN 80-Grit Sanding Sleeves (model 6510SP80), WEN 120-Grit Sanding Sleeves (model 6510SP120), WEN 150-Grit Sanding Sleeves (model 6510SP150), WEN 240-Grit Sanding Sleeves (model 6510SP240), and the WEN Assorted Sanding Sleeve Combo Pack (model 6510SPC). - Page 11 ASSEMBLY & ADJUSTMENTS WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instruc- tions. Failure to follow the safety instructions may result in serious personal injury. ACCESSORY SELECTION Refer to the packing list diagram on page 10 to ensure that you are using the proper sizes of throat plates, drums and washers for each respective sanding sleeve.
- Page 12 For temporary mounting, secure the sander to a mobile mounting board and use 2 large C-Clamps to secure the mounting board to a solid surface. TIP: Your spindle sander is compatible with the WEN 6588 or 6588T Multipurpose Planer Stand, available at wenproducts.com. Forget measuring and drilling holes on your workbench. Simply mount your ma- chine onto the stand with pre-drilled holes, and transport your machine around the workshop with ease.
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Page 13: Operation
OPERATION ON/OFF SWITCH WITH SAFETY KEY Fig. 3 The keyed ON/OFF switch (Fig. 4) is intended to prevent unauthorized use of the sander. 1. To turn the sander ON, insert the safety key into the key slot in the center of the switch. Lift the switch up to turn ON the sander. -
Page 14: Maintenance
Any attempt to repair or replace electrical parts on this tool may be hazardous. Servicing of the tool must be performed by a qualified technician. When servicing, use only iden- tical WEN replacement parts. Use of other parts may be hazardous or induce product failure. ROUTINE INSPECTION Before each use, inspect the general condition of the tool. -
Page 15: Troubleshooting Guide
Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wen- products.com. -
Page 16: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST... - Page 17 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 90225-001 Hex Nut M8 90225-032 Rear Cover 90225-002 Upper Spindle Washer 90225-033 Brush Holder 90225-003 Sander Sleeve 90225-034 Carbon Brush 90225-004 Rubber Spindle 90225-035 Brush Spring 90225-005 Throat Plate 90225-036 Cord Clamp...
- Page 18 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 90225-064 Rubber Washer 90225-092 Screw 6x16 90225-065 Felt 90225-093 Bottom Plate 90225-066 Wheel Support 90225-094 Screw 4.2x13 90225-067 Wire Assembly 1 90225-095 Warning Label 2 90225-068 Wire Assembly 2 90225-096 1/2”...
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Page 19: Warranty Statement
(2) years from date of purchase. Ninety days for all WEN products if the tool is used for professional or commercial use. SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the ex-... - Page 20 THANKS FOR REMEMBERING...
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