Related Manuals for Strata EZITIG 180
Summary of Contents for Strata EZITIG 180
- Page 1 EZITIG MULTI-PROCESS TIG WELDER OPERATING INSTRUCTIONS CONSTANT CURRENT www.strata.co.nz...
- Page 2 EZITIG 180 Congratulations on your new Strata product! The Strata range from Euroquip uses latest technology design and engineering to produce welding products that combine market leading value and features with durability. Designed for discerning operators who seek professional results and product quality without the price tag of a full professional setup.
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Page 3: Table Of Contents
EZITIG 180 Contents Know Your Machine............5 Quick Start Guide..............6 Available Parts & Accessories..........7 3 Pin Remote Plug Connection...........8 Wiring Diagram..............9 Care & Maintenance............10 Electrodes.................10 Effects of MMA Welding Various Metals......11 Basic MMA Welding Guide..........12 MMA Welding Techniques..........13 Other Knowledge & Resources.........16 MMA Troubleshooting............17 TIG Welding Guide............18 TIG Troubleshooting............20 Safety................21 Warranty.................27 www.strata.co.nz... -
Page 4: Ezitig
MULTI-PROCESS TIG WELDER • EZITIG 180 • The EZITIG 180 is a powerful, extremely portable and easy to use TIG & MMA (Stick) unit. Extreme stress tested to 440V from the factory with IP23 moisture and salt spray protection, the EZITIG 180 has protection against the most harshest environments. -
Page 5: Know Your Machine
EZITIG 180 Know Your Machine *Denotes more detailed explanation of function to follow. Digital current display meter Welding output mode switch. Sets power source in TIG 2T, TIG 4T or MMA mode* TIG post gas flow control knob* Down slope control knob* Positive (+) welding power output connection socket TIG torch gas connector Negative (-) welding power output connection socket TIG torch remote connection socket Welding current control knob 10. -
Page 6: Quick Start Guide
EZITIG 180 Quick Start Guide - Welder Installation Electrical Connection 2. TIG Operation The EZITIG 180 is designed to operate on a 15A 230V Note: TIG operation requires an argon gas supply. AC power supply. If an extension cord must be used, 2.1 Connect the earth cable quick connector to the it should be a heavy duty version with a minimum positive welding power output socket (5). Con- cable core size of 2.5mm2. It is recommended to use nect the earth clamp to the work piece. Contact... -
Page 7: Available Parts & Accessories
Collet Body 1/16 (1.6mm) (2pk) ETCPH7740 Supercito 4.0mm Electrodes (450mm) TCB10N32 Collet Body 3/32 (2.4mm) (2pk) ETCPH56S25 Tenax 56S 2.5mm Electrodes (350mm) TCB10N28 Collet Body 1/8 (3.2mm) (2 pk) ETCPH56S32 Tenax 56S 3.2mm Electrodes (350mm) TCC10N48 Std. Ceramic Cup 3/8 bore #6 (2pk) ETCPH56S40 Tenax 56S 4.0mm Electrodes (450mm) TCC10N47 Std. Ceramic Cup 7/16 bore #7 (2pk) PDL15 Plug, 3 Pin 15A 250V Straight TCC10N46 Std. Ceramic Cup 1/2 bore #8 (2pk) 17844 Gas Inlet QC TCC10N45 Std. Ceramic Cup 5/8 bore #10 (2pk) 17845 3 Pin Strata EziTig 180 Remote Plug These accessories listed are available from your Strata Supplier. Refer to the Strata Catalogue, your Strata Supplier or look online at www.strata.co.nz for other accessories and consumables available. www.strata.co.nz... -
Page 8: 3 Pin Remote Plug Connection
EZITIG 180 Suregrip™ Series WP26 Torch Parts TCB57Y02 Back Cap Long TCB57Y04 Back Cap Short TER1MS Momentary Kit UERSWL8 Trigger Lead 25ft TERH200 Large Ergo Tig Handle UERKJ200 Large Knuckle Joint 11. UERJK200 Jointing Repair Kit 13. UERCO200-40 Sheath x 12.5ft Inc Leather Cover UERCO200-80 Sheath x 25ft Inc Leather Cover 15. 46V28 Power Cable x 12.5ft Rubber 46V30 Power Cable x 25ft Rubber All products conform to EN60974-7 and are RoHS, REACH and WEEE compliant 3 Pin Remote Plug Connection Gun Switch... -
Page 9: Wiring Diagram
EZITIG 180 Wiring Diagram www.strata.co.nz... -
Page 10: Care & Maintenance
EZITIG 180 Care & Maintenance out repairing of electrical appliances, otherwise considerable danger for the user may result. Use only genuine replacement parts. Do not use modified or Keep your Welding Machine non-genuine parts. in Top Condition Storing the Welder The EZITIG 180 does not require any special main-... -
Page 11: Effects Of Mma Welding Various Metals
EZITIG 180 Effects of MMA Welding Various Materials High Tensile and Alloy Steels Types of Electrodes The two most prominent effects of welding these ARC Welding electrodes are classified into a number steels are the formation of a hardened zone in the of groups depending on their applications. There are... -
Page 12: Basic Mma Welding Guide
EZITIG 180 Basic MMA Welding Guide Joint Preparations Flat Position, Down Hand Butt Weld In many cases, it will be possible to weld steel sec- (Fig 1-11) tions without any special preparation. For heavier sections and for repair work on castings, etc., it will be necessary to cut or grind an angle between the... -
Page 13: Mma Welding Techniques
EZITIG 180 MMA Welding Techniques Lap Joint (Fig 1-19e) A Word for Beginners For those who have not yet done any welding, the simplest way to commence is to run beads on a piece Fillet Joint (Fig 1-19f) of scrap plate. Use mild steel plate about 6.0mm thick and a 3.2mm electrode. -
Page 14: Making Welded Joints
EZITIG 180 by scratching the electrode along the plate surface The electrode is directed at the weld pool at about 20º in the same way as a match is struck. As soon as from the vertical. The rate of travel has to be adjusted the arc is established, maintain a 1.6mm to 3.2mm so that a well-formed bead is produced. - Page 15 EZITIG 180 A piece of angle iron is a suitable specimen with which The electrode needs to be moved along fast enough to begin, or two lengths of strip steel may be tacked to prevent the slag pool from getting ahead of the arc.
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Page 16: Other Knowledge & Resources
EZITIG 180 3. Overhead Welds Use a short arc, and do not attempt to weave on the first run. When the first run has been completed de- Apart from the rather awkward position necessary, slag the weld deposit and begin the second run at the overhead welding is not much more difficult that bottom. -
Page 17: Mma Troubleshooting
EZITIG 180 MMA Troubleshooting www.strata.co.nz... -
Page 18: Tig Welding Guide
EZITIG 180 TIG Welding Guide of the molten pool, the arc will melt the filler wire into the weld pool as the torch is moved forward. Also a dabbing technique can be used to control the amount Tig Welding Techniques... -
Page 19: Tungsten Electrode Current Ranges
EZITIG 180 jagged edges, imperfections, or poor surface finishes electrodes today and are preferred for their longevity not visible to the eye that will contribute to weld in- and ease of use. consistency and weld defects. Thorium increases the electron emission qualities of... -
Page 20: Tig Troubleshooting
EZITIG 180 In general, electrodes that have an appropriate in- cluded angle and a suitable flat on the tip, exhibit the Included Flat Spot Diameter Angle following benefits: • Last longer Tungsten Electrode Preparation • Have better weld penetration • Have a narrower arc shape Tungsten Flat Spot Current... -
Page 21: Safety
EZITIG 180 Safety death. Save all warnings and instructions for future reference. Store and Retain this Manual Retain this manual for the safety warnings and pre- cautions, assembly, operating, inspection, mainte- nance and cleaning procedures. Write the product’s This is the safety alert symbol to alert you to potential serial number at the rear of this manual and keep this personal injury hazards. - Page 22 EZITIG 180 exposure to these chemicals, work in a well-ventilated WARNING! indicates a hazardous situation area, and work with approved safety equipment, such which, if not avoided, could result in death or as dust masks that are specially designed to filter out serious injury. microscopic particles. CAUTION, used with the safety alert symbol, 8.
- Page 23 EZITIG 180 If an operator does not strictly observe all safety rules dust, and vapours. Do not use this product in a and take precautionary actions, welding products and damp or wet location. welding processes can cause serious injury or death, 1. Stay alert, watch what you are doing and use or damage to other equipment or property.
- Page 24 EZITIG 180 1. When possible, move the work to a location well The input power circuit and machine internal circuits away from combustible materials. If relocation are also live when power is on. In semi-automatic or is not possible, protect the combustibles with a automatic wire welding, the wire, wire reel, drive roll cover made of fire resistant material.
- Page 25 EZITIG 180 Fumes And Gases 4. Read the Safety Data Sheets (SDS) and the man- ufacturer’s instruction for the metals, consuma- WARNING! bles, coatings, and cleaners. Welding produces fumes and gases. Breathing 5. Work in a confined space only if it is well venti- these fumes and gases can be hazardous to lated, or while wearing an air-supplied respirator. your health. Shielding ga es used for welding can displace air 1.
- Page 26 EZITIG 180 Sparks & Hot Metal 7. Do not weld on coated metals, such as galva- nized, lead, or cadmium plated steel, unless the WARNING! coating is removed from the weld area, the area Chipping and grinding causes flying metal, and is well ventilated, and if necessary, while wearing as welds cool they can throw off slag.
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Page 27: Warranty
Registered warranty period for the EZITIG 180: The decision that an issue with a product qualifies as a warranty claim is made at the sole jurisdiction of Euroquip. Commercial Use: 24 Months... - Page 28 Congratulations on your new STRATA product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency visit www.
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