Table of Contents
Advertisement
Quick Links
EZIMIG
200
MULTI-PROCESS MIG WELDER
OPERATING INSTRUCTIONS
4 WHEEL
IP23 CORROSION
230V 50HZ
IGBT
CONSTANT
LIFT TIG
SPIKE/
DIRECT
INTELLIGENT
(OPTIONAL
DRIVE WIRE
& SALT SPRAY
SINGLE
INVERTER
CURRENT
CURRENT/
GENERATOR
PROTECTION
FEEDER
RESISTANT
PHASE
TECHNOLOGY
VOLTAGE
TORCH)
SAFE
OUTPUT
SYSTEM
www.strata.co.nz
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Strata EZIMIG 200
Summary of Contents for Strata EZIMIG 200
-
Page 1: Operating Instructions
MULTI-PROCESS MIG WELDER OPERATING INSTRUCTIONS 4 WHEEL IP23 CORROSION 230V 50HZ IGBT CONSTANT LIFT TIG SPIKE/ DIRECT INTELLIGENT (OPTIONAL DRIVE WIRE & SALT SPRAY SINGLE INVERTER CURRENT CURRENT/ GENERATOR PROTECTION FEEDER RESISTANT PHASE TECHNOLOGY VOLTAGE TORCH) SAFE OUTPUT SYSTEM www.strata.co.nz... - Page 2 EZIMIG 200 Congratulations on your new Strata product! The Strata range from Euroquip uses latest technology design and engineering to produce welding products that combine market leading value and features with durability. Designed for discerning operators who seek professional results and product quality without the price tag of a full professional setup.
-
Page 3: Table Of Contents
EZIMIG 200 Contents Know Your Machine............5 Quick Start Guide..............7 Accessories & Spare Parts..........9 Wiring Diagram...............11 Care & Maintenance............12 Welding Settings.............13 Basic MIG Welding Guide..........14 MIG Welding Troubleshooting........17 Effects of MMA Welding Various Metals......19 Basic MMA Welding Guide..........20 MMA Welding Techniques..........21 Other Knowledge & Resources........24 MMA Troubleshooting.............25 Safety................26 Warranty................31 www.strata.co.nz... -
Page 4: Ezimig
MULTI-PROCESS MIG WELDER • EZIMIG 200 • Ultra compact and easy to use, the EZIMIG 200 is ideal in automotive workshops for repairs and maintenance. MIG and MMA (Stick) function with hot start / anti-stick technology with spike protection, the EZIMIG 200 is built for rugged conditions in New Zealand workshops. -
Page 5: Know Your Machine
EZIMIG 200 Know Your Machine *Denotes more detailed explanation of function to follow. 1. MIG Wire Feed Speed/ MMA Current Control Knob* 2. MIG Voltage/ MMA Arc Force Adjustment Knob* 3. MMA Mode Indicator 4. MIG Mode Indicator 5. Wire Feed Speed/ Current Display Meter* 6. Display Value Indicator- Wire Feeding Speed 7. Display Value Indicator- Current 8. Voltage/ Arc Force Display Meter* 9. Display Value Indicator- Voltage 10. Display Value Indicator- Arc Force 11. Power Indicator. Lights When Input Power Connected and Machine Switched On. 12. Error/ Overload Indicator* 13. -
Page 6: Wave Control
EZIMIG 200 Voltage/ Arc Force Display Meter welding material and joint type. It is recommended to set the welding voltage as desired and then slowly In MIG mode, displays welding voltage. In MMA adjust the wire speed until the arc is smooth and sta- mode, displays arc force adjustment. -
Page 7: Quick Start Guide
EZIMIG 200 Quick Start Guide - Welder Installation 1.4 Release the wire feed tension arms (21) by piv- Electrical Connection oting the wire feed tension adjustment lever (20) from the vertical to the horizontal position. The EZIMIG 200 is designed to operate on a 15A 230V AC power supply. If an extension cord must be used, 1.5 Check the wire drive roller (22) grooves match the it should be a heavy duty version with a minimum selected MIG wire type and size. The drive roller... - Page 8 EZIMIG 200 WARNING! The use of excessive feed tension 2.3 Set the welding voltage adjustment knob (2), wire will cause rapid and premature wear of the drive speed control knob (1) and wave control knob roller, the support bearing and the drive motor/ (13) to the desired positions. You are now ready gearbox. to weld! 1.7 Connect the MIG Torch Euro Connector to the 3.
-
Page 9: Accessories & Spare Parts
EZIMIG 200 style drive roller must be used and specific Aluminium nect the earth clamp to the work piece. Contact rated torch contact tip (or a standard tip in one size over- with the work piece must be firm contact with size, e.g. 0.8mm aluminium wire, use standard 1.0mm clean, bare metal, with no corrosion, paint or contact tip). For this reason, it is quite common for op- scale at the contact point. - Page 10 MTL1538T Teflon Liner 0.6 - 0.8mm x 3m 17837 4 Roll Wire Feeder Drive Roller 1.0/1.2mm ‘v’ groove MSL2432 Steel Liner 1.0 - 1.2mm x 3m 17838 4 Roll Wire Feeder Drive Roller 0.8/0.9mm flux cored MSL2442 Steel Liner 1.0 - 1.2mm x 4m 17839 4 Roll Wire Feeder Drive Roller 1.0/1.2mm flux cored MSL2452 Steel Liner 1.0 - 1.2mm x 5m 17841 4 Roll Wire Feeder Drive Roller 0.8/1.0mm ‘u’ groove MTL2432T Teflon Liner 1.0 - 1.2mm x 3m 17843 4 Roll Wire Feeder Drive Roller Retainer MB25KIT MIG Consumables Starter Kit - MB25. 17844 Gas Inlet QC MW5KG06 Mig Wire 5 kg Spool - 0.6mm These accessories listed are available from your Strata Supplier. Refer to the Strata Catalogue, your Strata Supplier or look online at www.strata.co.nz for other accessories and consumables available. www.strata.co.nz...
-
Page 11: Wiring Diagram
EZIMIG 200 Wiring Diagram www.strata.co.nz... -
Page 12: Care & Maintenance
EZIMIG 200 Care & Maintenance This appliance is manufactured in accordance with relevant safety standards. Only experts must carry out repairing of electrical appliances, otherwise Keep your Welding Machine considerable danger for the user may result. Use only genuine replacement parts. Do not use modified or in Top Condition non-genuine parts. -
Page 13: Welding Settings
EZIMIG 200 Welding Settings www.strata.co.nz... -
Page 14: Basic Mig Welding Guide
EZIMIG 200 Basic MIG Welding Guide It is commonly used to weld large diameter elec- trodes in the flat and horizontal position and small electrode diameters in all positions. The process is used to a lesser degree for welding stainless steel and Two different welding processes are covered in this for overlay work. -
Page 15: Travel Speed
EZIMIG 200 may vary depending on the type of joint that is being to 15 (Fig 1-4) welded. Longitudinal Angle Travel Speed The speed at which the molten pool travels influences Direction of Travel the width of the weld and penetration of the welding run. -
Page 16: Setting Of The Power Source
EZIMIG 200 2. Wire Feed Speed. Increase in wire feed speed in- The longitudinal angle is generally called the Nozzle creases weld current. Decrease in wire feed speed de- Angle and can be either trailing (pulling) or leading creases weld current. -
Page 17: Mig Welding Troubleshooting
EZIMIG 200 If the Current (Wire Speed) is too high for the welding Electrode Wire Size Selection voltage, “stubbing” will occur as the wire dips into the The choice of Electrode wire size and shielding gas molten pool and does not melt. used depends on the following: Welding in these conditions normally produces a • Thickness of the metal to be welded poor weld due to lack of fusion. If, however, the weld- • Type of joint ing voltage is too high, large drops will form on the • Capacity of the wire feed unit and power source... - Page 18 EZIMIG 200 Wire feeding problems can be reduced by checking the following points. Other weld problems can be reduced by checking the following points. www.strata.co.nz...
-
Page 19: Effects Of Mma Welding Various Metals
EZIMIG 200 Effects of MMA Welding Various Materials High Tensile and Alloy Steels Types of Electrodes The two most prominent effects of welding these ARC Welding electrodes are classified into a number steels are the formation of a hardened zone in the of groups depending on their applications. There are... -
Page 20: Basic Mma Welding Guide
EZIMIG 200 Basic MMA Welding Guide Joint Preparations Flat Position, Down Hand Butt Weld In many cases, it will be possible to weld steel sec- (Fig 1-11) tions without any special preparation. For heavier sections and for repair work on castings, etc., it will be necessary to cut or grind an angle between the... -
Page 21: Mma Welding Techniques
EZIMIG 200 MMA Welding Techniques Lap Joint (Fig 1-19e) A Word for Beginners For those who have not yet done any welding, the simplest way to commence is to run beads on a piece Fillet Joint (Fig 1-19f) of scrap plate. Use mild steel plate about 6.0mm thick and a 3.2mm electrode. -
Page 22: Making Welded Joints
EZIMIG 200 by scratching the electrode along the plate surface The electrode is directed at the weld pool at about 20º in the same way as a match is struck. As soon as from the vertical. The rate of travel has to be adjusted the arc is established, maintain a 1.6mm to 3.2mm so that a well-formed bead is produced. - Page 23 EZIMIG 200 A piece of angle iron is a suitable specimen with which The electrode needs to be moved along fast enough to begin, or two lengths of strip steel may be tacked to prevent the slag pool from getting ahead of the arc.
-
Page 24: Other Knowledge & Resources
EZIMIG 200 Use a short arc, and do not attempt to weave on the 3. Overhead Welds first run. When the first run has been completed de- Apart from the rather awkward position necessary, slag the weld deposit and begin the second run at the overhead welding is not much more difficult that bottom. -
Page 25: Mma Troubleshooting
EZIMIG 200 MMA Troubleshooting www.strata.co.nz... -
Page 26: Safety
EZIMIG 200 Safety 6. Protect yourself from electric shock. Do not use the welder outdoors. Insulate yourself from the work piece and the ground. Use non-flammable, dry insulating material if possible, or use dry rubber mats, dry wood or Store and Retain this Manual plywood, or other dry insulating material large enough to Retain this manual for the safety warnings and precau- cover the area of contact with the work or the ground. -
Page 27: Arc Rays Can Burn Eyes And Skin
EZIMIG 200 Welding Safety Instructions & Warnings trash, and other debris. Do not use equipment in ar- eas near flammable chemicals, dust, and vapours. WARNING! Do not use this product in a damp or wet location. Protect yourself and others from possible serious injury or death. Keep children away. Read the op-... - Page 28 EZIMIG 200 When possible, move the work to a location well wire welding, the wire, wire reel, drive roll housing, and all away from combustible materials. If relocation is not metal parts touching the welding wire are electrically live. possible, protect the combustibles with a cover made Incorrectly installed or improperly grounded equipment is of fire resistant material.
- Page 29 EZIMIG 200 Personal Safety CAUTION! Keep the work area well lit. Make sure there is adequate space surrounding the work area. Al- ways keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use equipment in areas near flammable chemicals, dust, and vapours. Do not use this product in a damp or wet location.
- Page 30 EZIMIG 200 Cylinders Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is WARNING! removed from the weld area, the area is well venti- Gas cylinders contain gas under high pressure. If lated, and if necessary, while wearing an air- supplied damaged, a cylinder can explode.
-
Page 31: Warranty
Registered warranty period for the EZIMIG 200: The decision that an issue with a product qualifies as a warranty claim is made at the sole jurisdiction of Euroquip. Commercial Use: 24 Months... - Page 32 Congratulations on your new STRATA product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency visit www.
Need help?
Do you have a question about the EZIMIG 200 and is the answer not in the manual?
Questions and answers