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Vacon X5 User Manual

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  • Page 1 X5 AC Drive user's manual...
  • Page 2 8:00 AM to 5:00 PM, Eastern time +1 877-Vacon06 (+1 877-822-6606) After-hours support is also available and Vacon, Inc. are trademarks of Vacon Plc, a member of Vacon Group. All other product names are trademarks of their respective companies. Copyright 2009, Vacon, Incorporated. All rights reserved.
  • Page 3 WARNING -IMPORTANT INSTRUCTIONS for your VACON® X5 HazLo© AC Drive VACON® X5 HazLo© AC Drives are readily recognizable by the safety yellow covers and one (1) of the following type codes: VACONX5C40400X VACONX5C40500X VACONX5C40600X VACONX5C40750X VACONX5C41000X If using option board, the only permitted option boards are:...
  • Page 5 0.0% to 100.0% 0.00% Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - iii - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 6: Table Of Contents

    1 - 100% Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - iv - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 7: Decel Time

    0.0-90.0-% 0.0% Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - v - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 8 0-200 0.00% Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - vi - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 9 Bit 0-15 (hex control) 0x0000 Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - vii - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 10 All fault options Read-only Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201. DPD00089A - viii - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 11 4.4 Terminals Found on the X5 Power Board ....... .
  • Page 12 4.6 Terminals Found on the X5 Control Board ....... 38...
  • Page 13 7.4 Using the X5 Program Sequencer ........

  • Page 14: Chapter 1: Introduction

    AC drive, it provides a robust, compact solution for industrial applications, but with more capability. The X5 product family includes a wide variety of models to suit almost any input voltage requirement. An ‘x’ in the following table indicates what models are currently available. Refer to “Chapter 2: Technical Characteristics”...

  • Page 15: User's Manual Publication History

    614- 15, 719, and changed ranges for parameters 862-864. Made changes to Sect. 7.4.3, Sequencer State Configuration Overview. April 2009 DPD00089A Revised EU Declaration of Conformity DPD00089A - 13 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 16: Chapter 2: Technical Characteristics

    Chapter 2: Technical Characteristics Interpreting Model Numbers The model number of the X5 AC drive appears on the shipping carton label and on the technical data label on the model. The information provided by the model number is shown below:...
  • Page 17 X5C50200C X5C20250C X5C40200C09 X5C50200C09 X5C20300C X5C40250C X5C50250C X5C40250C09 X5C50250C09 X5C40300C X5C50300C X5C40300C09 X5C50300C09 X5C40400C X5C50400C X5C40500C X5C50500C X5C40600C X5C50600C X5C40750C X5C50750C X5C41000C X5C51000C X5C41250D X5C51250D X5C41500D X5C51500D X5C42000D X5C52000D DPD00089A - 15 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 18: Power And Current Ratings

    X5C40200C 33.3 30.9 25.8 X5C40250C 46.3 33.3 X5C40300C 57.5 47.8 46.3 X5C40400C 73.2 62.4 57.5 47.8 X5C40500C 73.2 62.4 X5C40600C X5C40750C X5C41000C 100 X5C41250D 125 X5C41500D 150 X5C42000D 200 DPD00089A - 16 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 19 X5C50020C 0.75 X5C50030C X5C50050C X5C50075C 10.4 X5C50100C 14.1 11.0 10.4 X5C50150C 14.1 X5C50200C X5C50250C X5C50300C 39.5 X5C50400C 39.5 X5C50500C X5C50600C X5C50750C X5C51000C 100 X5C51250D 125 X5C51500D 150 X5C52000D 200 DPD00089A - 17 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 20: Environmental Specifications

    By keypad, or by external signal (0 to 5 Vdc; 0 to 10 Vdc; 0/4 to 20 mA) or by Frequency setting pulse train up to 100kHz Note: Unit Rated kVA = rated Voltage x rated Current x 1.732 DPD00089A - 18 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 21: Control Features Specifications

    Controller (PSLC) Addressable outputs and real-time operations possible. See “Using the X5 Program Sequencer” on page 111. Process control available with the use of a customer-supplied transducer, either 0- PID Feedback 10 Vdc, 4-20 mA, or optical encoder input to the drive.

  • Page 22: Dimensions And Weights

    Table 2-2 lists dimensions and weights for the X5 frame size 0, 1, 2, and 3 models. Dimensions and weights for the X5 frame size 4 and 5 models are shown in Table 2-3 on page 22. You may wish to refer to the cross-reference table on page 15 for X5 model numbers / frame sizes.
  • Page 23 F F ( ( 4 4 p p l l a a c c e e s s ) ) M M ( ( 3 3 p p l l a a c c e e s s ) ) Figure 2-2: X5 Frame Size 1 Models F (4 PLACES)
  • Page 24 (1) For the X5C20300C, the A dimension changes to 21.00 inches (533 mm). F (8 PLACES) N (2 PLACES) M (2 PLACES) Figure 2-4: X5 Frame Size 3 Models DPD00089A - 22 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 25 X5 AC Drive User’s Manual Chapter 2: Technical Characteristics F (8 PLACES) (2 PLACES) (2 PLACES) Figure 2-5: X5 Frame Size 4 Models F (8 PLACES) (2 PLACES) (2 PLACES) Figure 2-6: X5 Frame Size 5 Models DPD00089A - 23 -...

  • Page 26: Chapter 3: Receiving And Installation

    3.2 Installation Precautions Improper installation of the X5 drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location. Failure to observe these precautions may void the warranty! See the inside front cover of this manual for more information about the warranty.

  • Page 27: Dissipation Requirements

    X5 AC Drive User’s Manual Chapter 3: Receiving and Installation 3.3 Dissipation Requirements Table 3-1: Dissipation Requirements for X5 Models in Enclosures (Page 1 of 2) Required Dissipation for Models Entirely Inside an Enclosure at Model Rated Current, 3KHz Carrier Frequency (Watts)

  • Page 28: Cover Assembly And Torque Specifications

    2282 X5C52000D 3043 3.4 Cover Assembly and Torque Specifications Figure 3-1 shows the locations of the X5 cover screws. The torque range for the X Series Size 1 cover is 18-26 in/lbs. Cover screw locations Cover screw locations Figure 3-1: X5 Cover Assembly and Screw Locations Torque specifications for control terminals and power terminals are listed in “General Wiring...

  • Page 29: Serial Number Label

    3.6 Conduit Usage The X5 drive in the NEMA 4x / IP66 enclosure is rated for 1000 psi washdown from 6 inches. To keep this rating, the use of a sealed conduit is required. The use of a Romex-type conduit will not prevent water entry into the enclosure.

  • Page 30: Chapter 4: Connections

    Chapter 4: Connections DANGER HAZARDOUS VOLTAGE • Read and understand this manual in its entirety before installing or operating the X5 AC drive. Installation, adjustment, repair, and maintenance of these drives must be performed by qualified personnel. • Disconnect all power before servicing the drive. WAIT 5 MINUTES until the DC bus capacitors discharge.

  • Page 31: Introduction

    4. Grounding must be in accordance with NEC and CEC. If multiple X5 drives are installed near each other, each must be connected to ground. Take care not to form a ground loop.

  • Page 32: Considerations For Control Wiring

    X5 AC Drive User’s Manual Chapter 4: Connections Table 4-1: X5 Power Terminal Wiring Specifications Specifications Frame Size Torque Nom. Torque Max. Max. Wire Size Strip Length Size 0 12 in-lbs 13 in-lbs 12-24 AWG 5/16” (0.3125”) Size 1 16 in-lbs...

  • Page 33: Input Line Requirements

    Therefore, ensure that the voltage rating of the motor matches the applied line voltage. 4.3.2 Line Capacity If the source of AC power to the X5 AC drive is greater than 10 times the kVA rating shown in Table below, an isolation transformer or line reactor is recommended. Consult the factory for assistance in sizing the reactor.

  • Page 34: Single-Phase Operation

    If one of these models is operated with single-phase power, use any two line input terminals. The output of the device will always be three-phase. The safe derating of the X5 series of drives is 50% of the nominal current (HP) rating. Consult the factory with the particular application details for exact derating by model.

  • Page 35: Terminals Found On The X5 Power Board

    X5 AC Drive User’s Manual Chapter 4: Connections Terminals Found on the X5 Power Board 4.4.1 Description of the Terminals Table 4-5 describes the X5 power terminals. Table 4-5: Description of X5 Power Terminals Terminal Description L1/R These terminals are the line connections for input power. (Single-phase 230 Vac, 5 HP L2/S models connect to any two of these terminals.)

  • Page 36: Typical Power Connections

    It is necessary to provide fuses and a disconnect switch for the input AC line in accordance with all applicable electrical codes. The X5 AC drive is able to withstand a 150% overload for 60 seconds for heavy duty rating, and 120% overload for normal duty rating.
  • Page 37 — — — — — X5C51000C — — — — — X5C51250D — — — — — X5C51500D — — — — — X5C52000D — — — — — DPD00089A - 35 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 38: Dynamic Braking

    Refer to Table 4-7 for information about dynamic braking capacity for each X5 model. Table 4-7: X5 Dynamic Braking Capacity (Page 1 of 2) (* Note that the asterisked X5 model numbers cannot have external braking added) Standard Standard DB Max.
  • Page 39 X5 AC Drive User’s Manual Chapter 4: Connections Table 4-7: X5 Dynamic Braking Capacity (Page 2 of 2) (* Note that the asterisked X5 model numbers cannot have external braking added) Standard Standard DB Max. Ext. DB Resistance (% of Drive Min.

  • Page 40: Terminals Found On The X5 Control Board

    Chapter 4: Connections Terminals Found on the X5 Control Board 4.6.1 Description of the Control Terminals Figure 4-3 shows the control terminals found on the I/O board of the X5 AC drive. See page 19 specifications. Table 4-9 on page 41 shows how to use the control terminals for preset speeds.
  • Page 41 X5 AC Drive User’s Manual Chapter 4: Connections Table 4-8: Description of X5 Control Terminals (Page 1 of 2) Terminal Description Vmet Analog output 1, which is a dedicated voltage output. The default signal range is from 0 to 10 Vdc (5 mA maximum). It is proportional to the variable...
  • Page 42 X5 AC Drive User’s Manual Chapter 4: Connections Table 4-8: Description of X5 Control Terminals (Page 2 of 2) Terminal Description Enable terminal. A jumper is placed between this terminal and the +24 terminal at the factory. You may replace this with a contact, if desired. The circuit from EN to +24 must be closed for the drive to operate.

  • Page 43: Typical Connection Diagrams For Digital Inputs

    Preset frequency F10 (parameter 313) Preset frequency F11 (parameter 314) Preset frequency F12 (parameter 315) Preset frequency F13 (parameter 316) Preset frequency F14 (parameter 317) Preset frequency F15 (parameter 318) DPD00089A - 41 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 44: Typical Connection Diagrams For Analog Inputs

    4.6.3 Typical Connection Diagrams for Analog Inputs Figure 4-6: Connections for Speed Potentiometer Figure 4-7: Connections for Process Signal 4.6.4 Typical Connection Diagrams for Analog Outputs Figure 4-8: Connections for Process Meters DPD00089A - 42 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 45: Modbus Connection Diagram

    10. The diode current and voltage should be selected using the following formulae: Coil Capacity (VA) Diode Current Rating (A) Rated Voltage of Coil (V) Rated Voltage of Coil (V) x 2 Diode Voltage Rating DPD00089A - 43 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 46: Chapter 5: Operation And Programming

    Chapter 5: Operation and Programming Introduction The X5 AC drive is pre-programmed to run a standard, 4-pole AC induction motor. For many applications, the drive is ready for use right out of the box with no additional programming needed. The digital keypad controls all operations of the unit. The ten input keys allow “press and run”...

  • Page 47: Keypad Operation

    Stop and speed commands from the digital keypad or from the input terminals. Table 5-1 describes the function of the keys in Operation mode. Table 5-1: Function of Keys in Operation Mode (X5 Running or Stopped) Initiates forward run when pressed momentarily. If the drive is running in reverse when FWD is pressed, it will decelerate to zero speed, change direction, and accelerate to the set speed.
  • Page 48 The display will show “stored” for one second indicating that the new value has been entered into memory. NOTE: The X5 unit allows you to view only those parameters that have changed. If you press keypad keys ENTER and PROGram simultaneously, only those parameters that have been changed from the factory defaults will be shown.

  • Page 49: Lcd Displays

    X5 AC Drive User’s Manual Chapter 5: Operation and Programming LCD Displays The X5 drive’s digital keypad display provides information such as source of drive control, status, mode, and access rights. 5.3.1 Control The first 3 characters of the display show the source of control for the drive:...
  • Page 50 TOD Inhibit The drive is not enabled because of time restrictions programmed into the Time of Day parameters. Table 5-5 shows X5 keypad warning messages that may appear during operation: Table 5-5: Keypad Warnings Message...

  • Page 51: Rights

    The keypad display window provides information on drive operation and programming. Special symbols provide further information about drive operation (see the following section). Figure 5-2 shows an example of the X5 keypad display window. Figure 5-2: X5 Keypad Display Window DPD00089A - 49 - ©...

  • Page 52: Programming

    2. Press SHIFT to advance to the next character that you want to change. 3. Use the INC or DEC keys to change the character value. 4. Press ENTER to store the edited text. DPD00089A - 50 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 53: Restoring Factory Settings

    99). 5.5.5 Viewing Parameters That Have Changed The X5 unit allows you to view only those parameters that have changed. If you press ENTER and PROG keys simultaneously, only those parameters that have been changed from the factory defaults will be shown. Note that all parameters, regardless of Level 1 or 2 default location, will be shown.

  • Page 54: Activating Automatic Rs Measurement Via Serial Link (Modbus)

    You can use a flash memory stick (sometimes called a jump drive, thumb drive, or flash drive) with the USB port on the X5. In this way, software, program parameters and Keeper data can be stored easily. The file type for drive parameters is the same as used by PDA-trAC Plus with an extension of .tps.

  • Page 55: Recalling Drive Parameters

    5.7.4 Reflashing the X5 Using the USB Port and a Flash Memory Device You may find it convenient to be able to reflash the X5 memory and load new software. This is possible to do via the USB port and a memory stick to which you have copied the software.
  • Page 56 Pressing SHIFT+INC or SHIFT+DEC navigates through directories. 9. Wait for the reflash process to complete. The X5 display shows the progress of the reflash: Reflash time depends on the quality and speed of the memory stick used. Expect at least 8 minutes for the reflash process to complete.

  • Page 57: Using The Keeper Data Log

    Chapter 5: Operation and Programming Using the Keeper Data Log The X5 provides a data collection utility called the “Keeper.” This function accumulates time-based data during a specific period of time. For example, you might need to determine how many gallons of liquid have been pumped, how many feet of material have been processed, or how many “widgets”...

  • Page 58: Setting Up The Keeper Function

    40. This will reset the Keeper records so that valid data can be collected. The Keeper will collect data until the first save time that you have programmed into the drive. DPD00089A - 56 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 59: Using The X5 Real-Time Clock And Other Special Features

    5.9.1 Enabling the X5 Based on Time of Day (TOD) The X5 includes two “enable” windows that can control when the drive is allowed to run during the course of a work day, Monday through Friday, and an additional “enable” window for weekends.

  • Page 60: Reminders

    This kind of functionality is often critical to coordinating the operation of more than just the motor driven by the X5. You may even be able to eliminate the need for a PLC to control a complete operation, if you can utilize more of the built-in functionality of the X5.
  • Page 61 The parameters associated with each threshold function are: Parameter Number Threshold Threshold Select (function) High Limit Low Limit Threshold #1 Threshold #2 DPD00089A - 59 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 62: Chapter 6: Using Macro Mode And Getting A Quick Start

    Chapter 6: Using Macro Mode and Getting a Quick Start A special Macro programming mode is available with the X5 series of AC drives. The Macro programming mode allows you to customize quickly the most common parameters for your application in the Level 1 group. Macro mode provides special parameters for activating modes of operation by macros, program sequencer, or serial communications.

  • Page 63: Description Of Parameters Used In Macro Mode

    Parameters 490, 491, and 492 are used only in the Macro mode. Parameters 509, 510, 511, 801, and 810 are used in both Macro and Level 2 programming. X5 parameters are described in “Chapter 7: X5 Parameters” on page 70 of this manual.
  • Page 64 This parameter (Special Program Number) provides a method of enabling hidden functions in the drive and storing parameters to the customer set. There are numerous options for this parameter, more fully described in Chapter 7, X5 Parameters. Please refer to the detailed description of parameter 801 options in Chapter 7, on page 99.

  • Page 65: Macro Mode Applications And Included Parameters

    5.0 sec Decel Time 1 5.0 sec Voltage Boost 0.0% Timed OL Select Std Ind 60s Vmet Config Freq Out Relay 1 Select Drv Fault Relay 2 Select Drive Run DPD00089A - 63 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 66 0.0% DI1 Configure Preset 1 DI2 Configure Preset 2 DI3 Configure Preset 3 DI4 Configure Ref Switch DI5 Configure Fault Reset PWM Frequency 16.0 kHz Display Mode Output Freq DPD00089A - 64 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 67 Display Mode Output Freq PI Configure No PI PI Feedback Vin1 PI Prop Gain PI Int Gain PI Feed Gain 1000 PI High Corr 100.00 PI Low Corr 0.00% DPD00089A - 65 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 68 0.0% DI1 Configure Preset 1 DI2 Configure Preset 2 DI3 Configure Preset 3 DI4 Configure Ref Switch DI5 Configure Fault Reset PWM Frequency 16.0 kHz Display Mode Output Freq DPD00089A - 66 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 69 Display Mode Output Freq PI Configure No PI PI Feedback Vin1 PI Prop Gain PI Int Gain PI Feed Gain 1000 PI High Corr 100.00 PI Low Corr 0.00% DPD00089A - 67 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 70 Find Mtr Data Not Active Filter FStator 8 mS Start Field En Filter Time Slip 100 mS Id Percent Read-only Iq Percent Read-only PWM Frequency 3.0 kHz Display Mode Std Display DPD00089A - 68 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 71: Getting A Quick Start

    T1/U, T2/V, or T3/W. 7. The X5 drive is preset to run a typical NEMA B 4-pole induction motor to a maximum speed of 60.0 Hz with both acceleration and deceleration times set to 5.0 seconds.

  • Page 72: Chapter 7: X5 Parameters

    201 (Input Mode) can be addressed by Modbus address 40201. Level 1 Parameters The most commonly configured X5 parameters are stored in a group named Level 1. This group is easily accessed by pressing the PROG key as described in “Chapter 5: Operation and Programming”...

  • Page 73: Description Of Parameters

    Chapter 7: X5 Parameters Description of Parameters Table 7-2 lists the X5 parameters in the order in which they appear in the keypad display. For each parameter, the table lists the default value and range and also describes the use of the parameter.
  • Page 74 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 2 of 40) Range: n/a Read-Only 031 Pwr Down Time Level: 2 The day and time of the last power-down or reset of the drive, in Dd/mm/yy format (example: Tu/09/01).
  • Page 75 This parameter sets the starting time that the drive is enabled to run if a Run signal is active. If equal to “Time Run Enable,” the function is disabled. (See “Enabling the X5 Based on Time of Day (TOD)” on page 57.)
  • Page 76 This parameter sets the starting time that the drive is enabled to run if a Run signal is active. If equal to “Time Run Enable,” the function is disabled. (See “Enabling the X5 Based on Time of Day (TOD)” on page 57.)
  • Page 77 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 5 of 40) This parameter displays the length of time until reminder #2 is set. (See “Reminders” on page 58 for more information on using these parameters.)
  • Page 78 Vin2 terminal (configured by parameter 211) Vin1 6FS Vin1 terminal with 6x pulse train from an X5, WFC, WF2 drive Vin1 48FS Vin1 terminal with 48x pulse train from an X5, WFC, WF2 drive Vin1+Cin Sum of signal at Vin1 and the signal at Cin...
  • Page 79 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 7 of 40) Range: n/a Default = 0-10V 205 Vin1 Config Level: 2 Parameter 205, Vin1 Config, selects the type of signal for analog input Vin1. Vin1 can be voltage, current, or pulse train input.
  • Page 80 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 8 of 40) 210 Cin Span Default = 100.0% Range: 10.0% to 200.0% Parameter 210, Cin Span, is used to alter the range of the input signal for analog input Cin. For example, if parameter 208 (Cin Config) selects the 0 to 20 mA input signal, setting this parameter to 50% reduces it to 0 to 10 mA.

  • Page 81: Preset Freq

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 9 of 40) Range: -100.0% to +100.0% Default = 0.0% 218 Trim % Factor Level 2 This parameter determines the percentage of the analog input signal selected in...
  • Page 82 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 10 of 40) This parameter allows you to enable and configure a data logger feature called the “Keeper.” The Keeper parameters (380 through 389) are hidden until you enable the Clock parameters (select Yes for parameter 150, Show Clock Parameters).

  • Page 83: Preset Freq

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 11 of 40) Range: n/a 389 Keeper Units Default: 1 (GPM) Levels 2 (Clock) This parameter defines what units will be used for Keeper input data. The following values can be used:...
  • Page 84 DC injection braking may be used to stop the motor more quickly than is possible by either a ramp-to-stop or a coast- to-stop. The X5 drive allows DC braking to be initiated either when a digital input assigned to DC braking becomes true, when a specified frequency is reached, or when either of these events occurs.
  • Page 85 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 13 of 40) Range: n/a Default: DB Internal 410 DB Config Level 2 Determines whether an external or internal dynamic brake is utilized or disabled. The drive provides an internal dynamic brake (DB) to assist in stopping.
  • Page 86 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 14 of 40) Range: 0.1 to 3200.0 s Default: 15.0 s 417 Accel Time 4 Level 2 This parameter provides an alternate ramping time for the drive when accelerating, configuring the length of time to accelerate from 0 Hz to the value of parameter 302 (Max Frequency).
  • Page 87 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 15 of 40) Range: 0 to 7 Default: Linear Fxd 501 V/Hz Select Level 2 The V/Hz Characteristic Selection parameter determines the characteristic of the V/Hz curve and whether any boost will be applied at starting.
  • Page 88 The X5 AC drive provides the capability to configure four prohibited frequency bands. Parameter 504 (Skip Freq Band), the Skip Frequency Band parameter, sets the width of the band above and below each of the prohibited frequencies set in parameters 505, 506, 507, and 508 (Skip Freq 1,2,3, 4).
  • Page 89 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 17 of 40) Range: n/a Default: No 516 Slip Comp Enable Level 1,2 This parameter is accessible through Macro modes, or through parameter 501 (V/Hz Select) and choosing Vector mode.

  • Page 90: Read-Only

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 18 of 40) Range: 10 - 1000 ms Default: 100 ms 522 Filter Time Slip Level 2 (SVC) This parameter filters the slip frequency applied to the motor, which can help improve the dynamic response of the drive.
  • Page 91 600 Current Lim Sel Level 2 The X5 drive provides a Current Limit feature. With this feature enabled, the drive’s frequency is automatically reduced when operating in motoring mode to keep the measured torque within limits. When operating in regenerative mode, the output frequency can be automatically increased for the same reason.
  • Page 92 Default: Std Ind 60s Level 2 Two parameters in the X5 work together to configure how the motor timed overload operates: parameter 510 (Rated Mtr FLA) and parameter 610 (Timed OL Select). Parameter 510 (Rated Mtr FLA) should be configured to the value on the nameplate of the motor. This value is used in calculating the percentage of current at which the drive is operating.
  • Page 93 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 21 of 40) Range: 100 - 1001% Default: 300% 613 Max Regen Ramp Level 2 This parameter operates as a percentage of the longest ramp time. This time then defines the amount of time a deceleration to stop can take without causing a “Regen Timeout”...
  • Page 94 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 22 of 40) Range: n/a Default: Drive Load 702 Imet Config Level 2 This parameter configures the analog signal that will be applied to the Imet output pin. The following data values may be assigned to this parameter: Para.

  • Page 95: Preset Freq

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 23 of 40) Default: Drv Fault 705 Relay 1 Select Range for Parameters 705-708: n/a Default: Drv Run 706 Relay 2 Select Levels 1, 2 for Parameters 705-706...
  • Page 96 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 24 of 40) Range: 1-1000 msec Default: 5 msec 719 Digital Input Filter Time Level 2 This parameter injects a digital filter function to all digital inputs simultaneously. It can be useful in suppressing nuisance noise problems.
  • Page 97 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 25 of 40) 721 DI1 Configure Default: Preset 1 722 DI2 Configure Default: Preset 2 723 DI3 Configure Default: Preset 3 Range: n/a Level 2...
  • Page 98 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 26 of 40) Note that Alt Ramp and Alt Ramp2 work together to choose the ramp, based on the values in the following chart:...
  • Page 99 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 27 of 40) Range: n/a Default: 15 (Curr High) 743 Thres 2 Select Level 2 This parameter selects the type of threshold to be used for Threshold 2.
  • Page 100 This parameter allows you to select what kind of data you want to store in a flash memory device such as a thumb drive or memory stick. For more information on using a flash memory device with the X5, see...
  • Page 101 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 29 of 40) Range: 0 to 9999 Default: 0 801 Program Number Level 2, Macro This parameter (Special Program Number) provides a way of enabling hidden functions in the drive and storing parameters to the customer set.
  • Page 102 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 30 of 40) Range: 0.6-16.0 kHz Default: 3.0 kHz 803 PWM Frequency Level 2 The PWM Carrier Frequency parameter sets the carrier frequency of the Pulse-Width Modulation (PWM) waveform supplied to the motor.
  • Page 103 Level 2 The Master / Follower Speed Ratio parameter allows the pulse train output of one X5 series drive (master) to be used to control the speed of up to 8 other follower drives. The output of each follower can be individually programmed, or trimmed “ON-THE-FLY”...

  • Page 104: Read-Only

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 32 of 40) Range: n/a Default: User Flt 2 825 Flt Text #2 Level 2 This parameter defines text to be displayed for fault message #2. All ASCII options are permitted.
  • Page 105 860 PID Sleep Cfg Level 2 This parameter configures the conditions under which the X5 can turn off (sleep) once the external process loop has been completed. Refer to parameter 861 (PID Sleep Lvl ) for the sleep threshold. The following data values may be assigned to this parameter:...
  • Page 106 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 34 of 40) Default: 103 880 FBus Read 1 Default: 104 881 FBus Read 2 882 FBus Read 3 Default: 105 883 FBus Read 4...
  • Page 107 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 35 of 40) Range: n/a Default: 0x0000 904 SIO Cntl Word Level 2 (SIO) The SIO Control Word parameter allows control of the drive through Modbus communications.
  • Page 108 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 36 of 40) Range: n/a Default: Read-Only 909 DI Status Level 2 (SIO) This parameter provides a 15-bit status display. The following bits are used with this parameter:...
  • Page 109 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 37 of 40) Range: n/a Default: 485 w/ctl 917 Fbus Port Config Level 2 (SIO) This parameter is used for configuring the Fieldbus port.
  • Page 110 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 38 of 40) 930 Seq Cntl 1 931 Seq Cntl 2 932 Seq Cntl 3 933 Seq Cntl 4 934 Seq Cntl 5 935 Seq Cntl 6...
  • Page 111 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 39 of 40) 955 Seq Count 1 956 Seq Count 2 957 Seq Count 3 958 Seq Count 4 959 Seq Count 5 960 Seq Count 6...
  • Page 112 X5 AC Drive User’s Manual Chapter 7: X5 Parameters Table 7-2: Description of X5 Parameters (Page 40 of 40) This parameter, 7th Fault, lists the fault that occurred 3 before the last. For more information, refer to Chapter 8, Troubleshooting, beginning on page 125.

  • Page 113: Using The X5 Program Sequencer

    Chapter 7: X5 Parameters Using the X5 Program Sequencer The X5 AC drive offers functionality that allows users to program up to 25 independent operation states of the drive. This functionality is called the “program sequencer” because it allows the drive to sequence through the operation states programmed by the user.

  • Page 114: Controlling The X5 Program Sequencer

    Note: If Input Mode is configured to any of the EMOP options, the sequencer is not available. Keypad Control (Activation) of the X5 Program Sequencer When activating or controlling the X5 Program Sequencer from the keypad, pressing the FWD key commands the drive to cycle through the programmed states of the sequencer one time only (one- shot operation).

  • Page 115: Sequencer State Configuration Overview

    X5 Sequencer Dwell Functionality The X5 sequencer can dwell, or pause, in a state and disregard any command to advance to the next state. This can be done in two different ways, and both methods can be used at the same time: •...

  • Page 116: Preset Freq

    1110 - Preset Freq 14 1010 - Drive State (AND) 1111 - Preset Freq 15 1011 - Drive State (OR) 1100 - En. Home Pulse Figure 7-1: Seq Cntl Parameter, Bit Definition DPD00089A - 114 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 117: Preset Freq

    Chapter 7: X5 Parameters X5 Sequencer Speed Selection Table 7-5 gives more information on the speed selection options available in the X5 sequencer by programming bits 0, 1, 2, and 3 of each state’s control parameter. The options include any Preset Speed, Max Frequency, or allowing the reference to be determined in the normal X5 control path.
  • Page 118 Chapter 7: X5 Parameters Sequencer Output Configuration The X5 Program Sequencer allows digital outputs to be activated during states of the sequencer. This function could be used to activate other devices in a system or to signal to an operator when a part of the sequence is active.
  • Page 119 Count X” should be the percentage of input after span and offset are applied (where 100.00% = 10000). Note: The % of analog input after span and offset can be read in parameter 910, Vin1 Status. DPD00089A - 117 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 120: Advancement On Drive State Conditions

    Count X” is detected on Encoder Home Input C+, C-. This allows advancement on process revolutions. 0111 1101 The sequencer will never advance if these options are selected. 1110 1111 DPD00089A - 118 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 121 Thres 1 Active Thres 2 Active Timer 1 Active Timer 2 Active Reminder 1 Active Reminder 2 Active Reminder 3 Active Figure 7-2: Seq Count Parameter’s Drive State Bit-Packed Definition DPD00089A - 119 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 122: Sequencer Decision Configuration

    Chapter 7: X5 Parameters 7.4.5 Sequencer Decision Configuration The X5 sequencer has up to five possible decision states available. This allows users to program a decision into the sequence. Decisions are programmed through five parameters: Seq Decision 1, Seq Decision 2, Seq Decision 3, Seq Decision 4, and Seq Decision 5. These parameters are a bit- packed configuration that allows a decision to be programmed into any step.

  • Page 123: Sequencer Status Indicators

    S t o p p e Q 1 : S e q D w e l 0 . 0 H z + 0 % 0 . 0 H z + 0 % DPD00089A - 121 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 124 Seq Cntl 3* 00101100001 No outputs/REV/DI Value/Primary Ramp/Preset Speed 1 Seq Count 3 0100100110000001 Seq1 active * These digital codes must be converted to hexadecimal equivalents for entry into the drive. DPD00089A - 122 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 125: Blank Worksheet To Remove And Copy

    X5 AC Drive User’s Manual Chapter 7: X5 Parameters DPD00089A - 123 - © 2009 Vacon Incorporated All Rights Reserved...
  • Page 126 X5 AC Drive User’s Manual Chapter 7: X5 Parameters DPD00089A - 124 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 127: Chapter 8: Troubleshooting And Fault Codes

    Worksheet for Sequencer Program Setup (remove and make 2-sided copy for each machine needed)
  • Page 129 ( +1 877-822-6606 , worldwide; or from the United States at 717-267-2522 ). Table 8-1 shows the fault codes that may be displayed during X5 AC drive operation, along with suggestions for recovering from the fault condition.
  • Page 130 X5 AC Drive User’s Manual Chapter 8: Troubleshooting Table 8-1: X5 Fault Codes (Page 2 of 6) Adv. Fault Code Fault Display Description Code Explanation Suggestions for Recovery Current calibration fault on phase • Check the motor connections to T1/U the terminal strip of the drive and at the motor.
  • Page 131 X5 AC Drive User’s Manual Chapter 8: Troubleshooting Table 8-1: X5 Fault Codes (Page 3 of 6) Adv. Fault Code Fault Display Description Code Explanation Suggestions for Recovery • The DB circuit is active on Check for failed braking power-up (not auto-resettable) transistor.
  • Page 132 X5 AC Drive User’s Manual Chapter 8: Troubleshooting Table 8-1: X5 Fault Codes (Page 4 of 6) Adv. Fault Code Fault Display Description Code Explanation Suggestions for Recovery Check wiring for loss of The drive detected that the Broken wire connection to control terminals.
  • Page 133 X5 AC Drive User’s Manual Chapter 8: Troubleshooting Table 8-1: X5 Fault Codes (Page 5 of 6) Adv. Fault Code Fault Display Description Code Explanation Suggestions for Recovery This fault flags a problem with the drive wiring. Check that input power wiring is...
  • Page 134 X5 AC Drive User’s Manual Chapter 8: Troubleshooting Table 8-1: X5 Fault Codes (Page 6 of 6) Adv. Fault Code Fault Display Description Code Explanation Suggestions for Recovery Loss of communication between Check connections. Consult option board and drive. factory.

  • Page 135: Chapter 9: X5 Options

    Part Number: XRKMK This Remote Keypad kit can be used with a Size 3, 4, or 5 X5 model to allow the keypad to be mounted in another location. The kit comes with an adapter assembly to allow the existing keypad to be remotely mounted.

  • Page 136: Appendix A: Parameter 201 Options

    Keypad terminal strip signals network Terminal strip momentary Terminal strip switch EMOP_EMOP2 None None pushbuttons network Terminal strip momentary Terminal strip switch LOC / EMOP_EMOP2 Keypad Keypad pushbuttons network DPD00089A - 132 - © 2009 Vacon Incorporated All Rights Reserved...

  • Page 137: Appendix B: Binary-Hexadecimal Conversion

    Appendix B: Binary-Hexadecimal Conversion The X5 AC drive utilizes hexadecimal numbers to display and store the binary values of some parameters. These parameters are read and written as four-digit hexadecimal values. The following table shows the binary values that correspond to the sixteen hexadecimal values. The binary values are divided into four columns so you may more readily see which bits of the status or control words are affected by the binary values.

  • Page 139: Eu Declaration Of Conformity

    Chambersburg, PA 17202 USA hereby declare that the products: Product Name: Vacon X Series AC Drives; Model Designation: Vacon X4CxxxxxC(or D) and X5CxxxxxC(or D) and X5CxxxxxC09 have been designed and manufactured in accordance with standards: Low Voltage Directive: EN50178 Electronic equipment for use in power installations...

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