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How to Use This Manual
Finding Information You Need
This manual is divided into sections which cover each of
the major components of the motorcycle.
To quickly find the section you are interested in, the first
page of each section is marked with a black tab that lines
up with one of the thumb index tabs before this page.
The first page of each section lists the table of contents
within the section
Read the service information and troubleshooting related
to the section before you begin working.
An index of the entire book is provided in the last chapter
to directly locate the information you need.
Note on the Explanation Method of This Manual
The removal and installation of parts are for the most part illustrated by large and clear illustrations that should provide the
reader with visual aid in understanding the major point for servicing.
The system illustrations are augmented by callouts whose numbers or letters indicate the order in which the parts should
be removed or installed.
The sequence of steps represented numerically are differentiated from the ones represented alphabetically to notify the
reader that they must perform these steps seperately.
For example, if the steps prior and up to camshaft removal are performed with the engine installed, but the subsequent
steps like cylinder head removal require engine removal, the callouts are grouped in numerical and alphabetical orders.
The illustrations may contain symbol marks to indicate necessary service procedures and precautions that need to be
taken. Refer to the next page for the meaning of each symbol mark.
Also in the illustration is a chart that lists information such as the order in which the part is removed/installed, the name of
the part, and some extra notes that may be needed.
Step by step instructions are provided to supplement the illustrations when detailed explanation of the procedure is neces
sary or illustrations alone would not suffice.
Service procedures required before or after the procedure described on that particular page, or inspection/adjustment pro
cedures required following the installation of parts, are described under the title Requisite Service.
Standard workshop procedures and knowledge covered in the Common Service Manual are abbreviated in this manual.
Detailed description
Symbol mark
System illustration
of the procedure
CAMSHAFT IDLE ClEAR CASE rNSTALLATlOJilj
- I
In"." , 00" ".',og ",una' sod moun"ng boilS
"~hr.'
boll"e,g"'J".,.,.h,,,,.. ,,
Step
sequence
CYLINDER HEAD REMOVAL/INST ALLATION
CVLINDER HEAD/CYUNDER/PiSTON
CYUNDER HEAD NUT:80l T INSTALLATION
(numerals
or alphabets)
H)~aUE
~~I.'""'
lO'-l"m
IJOkg-m
II "·1.'
J,loum1ng Mlt 12
~·m
II " kg-m 9 h Ib'
8-5
•
•
•
•
•
Part name
Number of
Extra notes or precaution
parts
related to the service procedure
I
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