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2. Frame/Body Panels/Exhaust System
Service Information
2-1
Rear Fender Removal/Installation
2-8
Troubleshooting
2-1
Exhaust System Removal/Installation
2-9
Body Panels
2-2
Fuel Tank Removal/Installation
2-10
Service Information
Gasoline is extremely flammable and is explosive under certain conditions.
Serious bums may result if the exhaust system is not allowed to cool before components are removal or serviced.
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Work in a well ventilated area. Smoking or allowing flames or sparks in the working area or where gasoline is stored can
cause a fire or explosion.
This section covers removal and installation of the frame body panels, fuel tank and exhaust system. Installation of the
frame body panels is in the reverse order of removal, unless noted otherwise.
When removing the cover, be careful not to damage the tabs and/or grooves.
Alway replace the exhaust pipe gaskets when removing the exhaust pipe from the engine.
Note the positions of the clamps installed between the exhaust pipe and muffler. The tab on the clamp should slign with
the groove on the muffler.
When installing the exhaust pipe first, install all the fC\steners loosely. Tighten the exhaust clamps first, then securely tight
en the mounting fasteners. If you tighten the mounting fasterners first, the exhaust pipe may not seat properly.
Always inspect the exhaust system for leaks after installation.
Troubleshooting
Excessive Exhaust Noise
Broken exhaust system
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Exhaust gas leak
Poor Performance
Deformed exhaust system
Exhaust gas leak
Clogged muffler
2-1
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