Related Manuals for Sime Format 80 C
Summary of Contents for Sime Format 80 C
- Page 1 PLEASE LEAVE THIS INSTRUCTION WITH THE USER Format C Installation and servicing instructions Supplied By www.heating spares.co Tel. 0161 620 6677...
- Page 2 Format 80 C: IPX4D Gas Council number 47-719-12 Format 100 C: Gas Council number 47-719-13 Format 110 C: Gas Council number 47-719-21 These appliances comply with the S.E.D.B.U.K. scheme, band “D” Please refer to commissioning instructions for filling in the log book Note: All CORGI registered installers carry a CORGI ID Card.
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Page 3: Table Of Contents
CONTENTS TECHNICAL FEATURES AND DIMENSIONS 1. 1 INTRODUCTION ................1 DIMENSIONAL DETAILS GENERAL DATA . - Page 4 FAULT FINDING 6. 1 EARTH CONTINUITY CHECK ..............19 SHORT CIRCUIT CHECK POLARITY CHECK RESISTANCE TO EARTH CHECK...
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Page 5: Technical Features And Dimensions
D.H.W. and C.H. according to EN 60730. 1 ). This booklet provides instructions for the boiler models: “FORMAT 80 C” - “FORMAT 100 C” - The appliance is supplied with a telescopic air/flue duct suit- able for wall thicknesses up to 635 mm (25 in) although “FORMAT 110 C”... -
Page 6: General Data
GENERAL DATA TABLE 3a - Nominal boiler ratings (5 minutes after lighting) for “FORMAT 80 C” MODE OUTPUT INPUT (G.C.V.) BURNER PRESS. (Nat. gas) BURNER PRESS. (Butane/Propane) Btu/h Btu/h mbar inwg mbar inwg CENTRAL HEATING RANGE 31,000 12.0 42,000 5.9/7.7 2.4/3. -
Page 7: Hydraulic Circuit
TABLE 4 - General specifications 80 C 100 C 110 C Main burner injectors No off Dia for Natural gas mm Dia for LPG 0.77 0.78 0.80 Water capacity l (gal) 3.4 (0.75) 4.7 (1.00) 4.7 (1.00) Minimum water flow D.H.W. -
Page 8: Internal View
INTERNAL VIEW 1 Control panel 2 Ignition transformer 3 Combustion chamber 4 Fan 5 Combustion analysis intakes 6 Negative pressure intake 7 Positive pressure intake 8 Air pressure switch 9 C.H. sensor (SM) 10 Main exchanger 11 100°C safety stat 12 Gas valve 13 Flow water switch 14 Divertor valve... -
Page 9: General Requirements For Installation
GENERAL REQUIREMENTS FOR INSTALLATION 2. 1 STATUTORY REQUIREMENTS – A compartment used to enclose the appliance MUST be designed and constructed specifically for this purpose. An GAS SAFETY (INSTALLATION AND USE) REGULATIONS (as existing cupboard, or compartment, may be used provid- amended). -
Page 10: Ventilation Requirements
VENTILATION REQUIREMENTS unless an appropriate water treatment is applied. This means that the efficiency of the system will deteriorate as Detailled recommendations for air supply are given in corrosion sludge accumulates within the system, risking BS5440:2. The following notes are for general guidance: damage to pump and valves, boiler noise and circulation –... - Page 11 TYPICAL SYSTEM DESIGN NOTE: A drain cock should be installed at the lowest point of the heating circuit and beneath the appliance. Fig. 6 ALTERNATIVE METHODS OF FILLING A SEALED SYSTEM Fig. 7 Supplied By www.heating spares.co Tel. 0161 620 6677...
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Page 12: D.h.w. Systems
(if fitted). – A maximum D.H.W. flow rate of: 10.3 l/m (2.3 gpm) for “FORMAT 80 C”, 13 l/m (2.9 gpm) for “FORMAT 100 C” and 14 l/m (3. 1 gpm) for “FORMAT 110 C” is recom- 2.9.2 System volume (total water content) -
Page 13: Installing The Boiler
INSTALLING THE BOILER Appliance package: 3 Woodscrew (2 Off) 1 Wall mounting bracket 4 Washer (2 Off) – combination boiler (assembled); 2 Plastic wall plug (2 Off) 5 Adjustment screw (2 Off) – installation and servicing instructions; – users instructions; –... -
Page 14: Flue And Terminal Installation
X + the clearance Y plus 105 mm (4 in) for the against the outside wall. “FORMAT 80 C” model and 130 mm (5 in) for the – With reference to fig. 12, slide on the rubber ring (D), “FORMAT 100 C”... - Page 15 ø 87.5 only if the coaxial flue is less than must be checked from inside the sealed chamber. 1.8 metres long for model “FORMAT 80 C” or 1.5 metres – Secure the elbow onto the top of the appliance using the long for models “FORMAT 100 C”...
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Page 16: Separate Ducts
4 Air intake diaphragm 6 Air/smoke manifold with intakes 80 C 100 C - 110 C K mm Fig. 17 Model “FORMAT 100 C” Model “FORMAT 80 C” N° segments Total horizontal lenght N° segments Total horizontal lenght to remove (inlet+outlet) in metres... -
Page 17: Water Connections
TABLE 7 pipe connections are labelled on the lower part of the boiler. – Connect the C.H. pipework as required. Twin flue Head loss accessories ø 80 metres 90° elbow MF 3.6.2 D.H.W. connections 45° elbow MF Extension L. 1000 (horizontal) –... - Page 18 – To gain access to connector “TA”, remove the control – Carry out electrical system checks through a suitable test panel cover (7) and connect the room stat to the termi- meter: earth continuity, polarity, resistance to earth and nals 10-11 after having removed the jumper. short circuit.
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Page 19: Commissioning And Testing
COMMISSIONING AND TESTING SIME SUPPORT THE BENCHMARK INITIATIVE this should be 20 mbar +/– 1.0 mbar standing pressure & the working inlet pressure limited to a loss no greater All relevant sections of the logbook must be filled in at the than 1.0 mbar for natural gas. -
Page 20: Setting The D.h.w. Flowrate
The slow ignition pressure level can be set during the first FINAL CHECKS 10 seconds following burner ignition. After setting the pressure level upon ignition (STEP) – Re-light and test for gas soundness. according to the type of gas, check that the pressure –... -
Page 21: Routine Servicing Instructions
ROUTINE SERVICING INSTRUCTIONS To ensure continued efficient operation of the appliance, it is – Tilt the fan forwards and remove in a downwards direction. recommended that it is checked and serviced as necessary – Inspect the fan assembly and clean if necessary. at regular intervals. -
Page 22: Chimney Sweep Function
CHIMNEY SWEEP FUNCTION Check that the fan earth connection is correctly re-fitted. (combustion analysis) Note that the fan polarity (Line and Neutral) is immaterial. – Check for gas soundness before fitting the casing. To carry out the verification of combustion in the boiler turn the selector and stop on the position ( ) until the green/orange led starts to flash intermittently. -
Page 23: Fault Finding
FAULT FINDING 6. 1 EARTH CONTINUITY CHECK breaking and remaking of electrical connections then the checks 6. 1 Earth continuity, 6.3 Polarity and 6.4 Appliances must be electrically disconnected, meter set on Ω Resistance to earth must be repeated. (ohm) x 1 scale and adjust zero if necessary. Tests leads from any appliance earth point (e.g. -
Page 24: C.h. Mode - Fault Finding
C.H. MODE - FAULT FINDING Start from cold Rotary switch set to WINTER position. Room thermostat (if fitted) calling for heat and all D.H.W. taps off. C.H. thermostat set to maximum position. Clock in the on position. After 20 seconds Flue fault. -
Page 25: D.h.w. Mode - Fault Finding
D.H.W. MODE - FAULT FINDING Start from cold - rotary switch set to SUMMER position, D.H.W. thermostat set to maximum, and all D.H.W. taps OFF. Is there power Make Does Does Is there a spark at the external power the pump the fan at the ignition socket? -
Page 26: Wiring & Functional Diagram
WIRING & FUNCTIONAL DIAGRAMS 7. 1 ILLUSTRATED FLOW WIRING DIAGRAM 24VAC 24VRAC 24VRAC 5VDC 5VDC 240VAC 240VAC 240VAC 240VAC 240VAC 24VDC 240VAC 240VAC NOTE: – The room thermostat must be connected to the terminals 10-11 of the “TA” connector after having removed the link. -
Page 27: Replacement Of Parts
REPLACEMENT OF PARTS 8. 1 HEAT EXCHANGER assembly. – Re-assemble in reverse order. Check the electrode gaps – Remove the fan as described in section 8.3. (fig. 28) and test for gas soundness. – Disconnect the pressure sensing pipe from the flue box, –... -
Page 28: Air Pressure Switch
the hot tap still open) and check that the pressure returns – Re-assemble in reverse order referring to the wiring dia- to the correct (set) maximum value (as in Table 3 ). grams (section 7) if necessary. Ensure that the pressure –... -
Page 29: D.h.w. Heat Exchanger
8. 1 2 D.H.W. HEAT EXCHANGER wards at the top. – Lift the expansion vessel out of the appliance through – Remove the casing front panel as described in section 5. 1 . the top. – Isolate the C.H. flow and return valves, and the D.H.W. iso- –... -
Page 30: Exploded Views
EXPLODED VIEWS 9. 1 HYDRAULIC CIRCUIT Position Code Description Model • 5139120 Expansion vessel l.6 - 3/8” M 4 A • 5139130 Expansion vessel l.8 - 3/8” M 100C-110C 6146305 Brass Nut 3/8” • 6174230 Heat exchanger 27 A • 6174231 Heat exchanger 100C 27 B •... -
Page 31: Divertor Valve
DIVERTOR VALVE Fig. 30/a Position Code Description Position Code Description 6150700 Divertor valve microswitch 6231201 Brass ring nut MPMV 3320 6219701 Cap MPMV 3310 for microswitch 6223902 Teflon short spacer MPMV 3315 6223800 Washer MPMV 3318 6222000 D.H.W. filter MPMV 3326 6220601 O-ring R1 MPMV 3325 6220602 O-ring 4093 MPMV 18... -
Page 32: Combustion Circuit
COMBUSTION CIRCUIT 19 20 6 63 65 64 Fig. 30/b Position Code Description Model Position Code Description Model 6288100 Sealed chamber rear panel 30 A 5190610 Smoke chamber assembly 100C-110C 6288110 Sealed chamber rear panel 100C-110C 2016020 Locked nut M4 6223200 Burner centering pin •... -
Page 33: Structural Components And Control & Regulation
STRUCTURAL COMPONENTS AND CONTROL & REGULATIONS 85 97 Fig. 30/c Position Code Description Model Position Code Description Model 6138570 Side frame part 6289900 Control panel protecting cover 6138770 Frame assembly upper support 6290300 Control panel cable cover 6138771 Frame assembly upper support 100C-110C 6290200 Room stat connection cover 6255430 Expansion vessel lower support 6290100... - Page 34 Supplied By www.heating spares.co Tel. 0161 620 6677...
- Page 35 GAS CONVERSION A kit is supplied upon request complete with the necessary change-over materials for operation with butane gas (G30) or propane gas (G31). Operate in the following manner for changing over from one gas to another: – Close the gas cock. –...
- Page 36 Sime Ltd Unit D2, Enterprise Way, Bradford Road, Bradford, West Yorkshire, BD10 8EW Tel. 0870 9911114 - Fax 0870 9911115 www.sime.ltd.uk - e-mail: enquiries@sime.ltd.uk Supplied By www.heating spares.co Tel. 0161 620 6677...
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