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Grizzly G0734 Owner's Manual

16" scroll saw
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MODEL G0734/G0735
16" SCROLL SAW
OWNER'S MANUAL
(For models manufactured since 12/15)
G0734
G0735
COPYRIGHT © MAY, 2012 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2016 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BLTR15029 PRINTED IN CHINA
V2.03.16

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Summary of Contents for Grizzly G0734

  • Page 1 (For models manufactured since 12/15) G0734 G0735 COPYRIGHT © MAY, 2012 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2016 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    G0734/G0735 Wiring Diagram ....29 Scroll Saw Assembly ......... 15 G0734 Main Breakdown ......30 G0735 Flex Shaft Assembly ...... 16 G0734 Main Parts List ......... 31 Power Connection........16 G0735 Main Breakdown ......32 Connecting Power ........16 G0735 Main Parts List ......... 33 Disconnecting Power .........

  • Page 4: Introduction

    G0734 vs G0735 and it helps us determine if updated documenta- tion is available for your machine. The only difference between the G0734 and G0735 is that the G0735 features a different motor that has an option for attaching an included flex- shaft rotary tool.

  • Page 5: Components & Terminology

    (G0735 Only) Tilt Lock Knob Dust Port Variable Speed Dial On/Off Switch Lower Blade Holder To reduce your risk of serious injury, read this entire manual BEFORE using machine. Figure 1. Scroll saw components and terminology. Model G0734/G0735 (Mfd. Since 12/15)
  • Page 6 Hold-Down Shoe Height Knob Hold-Down Shoe Rod Upper Mounting Arm Blade Hold-Down Shoe Air Nozzle Figure 2. Hold-down shoe rod assembly identification. Model G0734/G0735 (Mfd. Since 12/15)

  • Page 7: G0734 Data Sheet

    Arms....................................Aluminum Motor: Type.......................................DC Horsepower..................................1/8.HP Amps....................................1.2A Phase/Voltage..................................120V Cycle/RPM..................................1600.RPM Other Specifications: Country.of.Origin................................China. Warranty.................................... 1.Year Certified.by.a.Nationally.Recognized.Testing.Laboratory.(NRTL)..................Yes Features: 12W.Flexible.Work.Light Model G0734 Page 1 of 1 Model G0734/G0735 (Mfd. Since 12/15)

  • Page 8: G0735 Data Sheet

    Phase/Voltage ..................................120V Cycle/RPM ................................1.600 RPM Other Specifications: Country of Origin ................................China Warranty ................................... 1 Year Certified by a Nationally Recognized Testing Laboratory (NRTL) ..................Yes Features: 12W Flexible Work Light Model G0735 Page 1 of 1 Model G0734/G0735 (Mfd. Since 12/15)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0734/G0735 (Mfd. Since 12/15)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0734/G0735 (Mfd. Since 12/15)

  • Page 11: Additional Safety For Scroll Saws

    DO NOT force or twist the blade while cutting, especially when sawing small curves. Model G0734/G0735 (Mfd. Since 12/15)

  • Page 12: Section 2: Power Supply

    -10- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 13: Grounding & Plug Requirements

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the Needed for Setup shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    If you cannot find an item on this list, care- Figure 5. Additional inventory items for G0735. fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -13- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 16: Site Considerations

    Lock entrances to the shop Flat Washer or disable start switch or power connection to prevent Machine Base unsupervised use. Workbench Figure 8. Example of a "Direct Mount" setup. -14- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 17: Assembly

    Connect the air tubing to the backside of the air nozzle, as shown in Figure 10. Air Tubing Connection Air Tubing Connection Figure 10. Air tubing connections. -15- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 18: G0735 Flex Shaft Assembly

    Insert the L-wrench into the hole on the collet as this may damage the wires inside. and tighten the bit with the collet wrench, as shown in Figure 14. L-Wrench Collet Drill Bit Collet Wrench Figure 16. Disconnecting power. Figure 14. Securing drill bit in flex shaft collet. -16- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 19: Test Run

    Make sure the blade is properly installed and tensioned, and that the blade guard is in the down position. Rotate the variable speed knob counterclock- wise to 550 SPM. Connect the machine to the power source. -17- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 20: Section 4: Operations

    Figure 18. Disabling switch by removing key. training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation.

  • Page 21: Basic Cutting Tips

    Note: When tilting the table for your cutting operation, adjust the shoe so it remains par- allel with the table. Re-tighten the hold-down height knob and shoe screw, then check that the workpiece moves smoothly under the shoe. -19- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 22: Air Nozzle

    Figure 22. Example of making a curved cut. Tighten/loosen the blade as necessary and pivot the blade guard down. Perform a test cut on a scrap piece of wood and repeat this entire procedure if further adjustments are necessary. -20- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 23: Inside Cuts

    Hold the flex-shaft rotary tool, turn the power ON, and select the desired speed for the operation using the variable speed dial. After completing work with the flex-shaft rotary tool, remove it from the machine and re-install the flex shaft cap. -21- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 24: Blade Speed

    " – ⁄ ". 18 TPI 0.095" 0.010" 550–700 Tight radius cutting in thin hard and soft woods between ⁄ "– ⁄ ". Also good for thin pieces of bone, ivory, plastics and veneer. -22- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 25: Pin-End Blades

    Push the upper blade mounting arm down, then slide the upper pin-ends onto the V-notch of the upper blade holder, as shown in Figure Replace the table insert and arm guard. 10. Tension the blade. -23- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 26: Plain-End Blades

    (see Figure 28 on Page 23). contact with the blade. Keep the other set screw loose for now, as illustrated in Figure Replace the table insert and arm guard, adjust the hold-down shoe, then tension the blade. -24- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 27: Section 5: Maintenance

    Cleaning Figure 32. Plastic caps removed to expose sleeve bearing ends. Cleaning the Model G0734/G0735 is relatively Lay the saw on its side as flat as pos- easy. Vacuum excess wood chips and sawdust, sible, then apply a generous amount of light and wipe off the remaining dust with a dry cloth.

  • Page 28: Section 6: Service

    22 and use the right blade for the operation. 4. Too much pressure on the blade. 4. Reduce the pressure on the workpiece as it passes through the blade. 5. Incorrect blade for cutting task. 5. Select correct blade for task. -26- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 29: Fuse Replacement

    Place the machinist's square behind the Figure 35. Location of fuse on circuit board. blade, as shown in Figure 34. Re-install the circuit board and the cover. Machinist's Square Blade Figure 34. Squaring table to blade. -27- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 30: Motor Brushes

    Figure 37. Lower motor brush location. Re-install the belt cover with the screws Replace the brush assembly and secure with removed in Step 1, then re-install the flex- the brush cap. shaft rotary tool. -28- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 31: G0734/G0735 Wiring Diagram

    G0734/G0735 Wiring Diagram Lamp 120V 10W Motor 90W DC 110 VAC Neutral Circuit Ground Board 5-15 Plug C104 Potentiometer Toggle Safety Switch -29- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 32: G0734 Main Breakdown

    G0734 Main Breakdown We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www. grizzly.com/parts to check for availability. -30- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 33: G0734 Main Parts List

    CAP SCREW M5-.8 X 6 PN06M HEX NUT M5-.8 P0734082 POWER CORD 18/3-AWG SJT 5-15 P0734041 ECCENTRIC CONNECTOR PLATE P0734083 AIR NOZZLE PHTEK15M TAP SCREW M4 X 10 PS19M PHLP HD SCR M5-.8 X 6 P0734043 SMALL SPACER -31- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 34: G0735 Main Breakdown

    G0735 Main Breakdown -32- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 35: G0735 Main Parts List

    P0734047 DROP FOOT GUIDE POST P0735096 LARGE PULLEY PS60M PHLP HD SCR M5-.8 X 30 P0735097 DUST COVER P0734049 BLADE GUARD P0734083 AIR NOZZLE P0734050 DROP FOOT PS19M PHLP HD SCR M5-.8 X 6 -33- Model G0734/G0735 (Mfd. Since 12/15)

  • Page 36: Label Placement

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -34-...
  • Page 37 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 38 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 39: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0735

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