Grizzly G0767 Owner's Manual
  1. Manuals
  2. Brands
  3. Grizzly Manuals
  4. Power Tool
  5. G0767
  6. Owner's manual
Grizzly G0767 Owner's Manual

Grizzly G0767 Owner's Manual

Abrasive tube notcher
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MODEL G0767
ABRASIVE TUBE NOTCHER
OWNER'S MANUAL
(For models manufactured since 1/14)
COPYRIGHT © JULY, 2014 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS16171 PRINTED IN CHINA
V1.01.18

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the G0767 and is the answer not in the manual?

Questions and answers

Related Manuals for Grizzly G0767

Summary of Contents for Grizzly G0767

  • Page 1 OWNER'S MANUAL (For models manufactured since 1/14) COPYRIGHT © JULY, 2014 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    SECTION 2: POWER SUPPLY ...... 10 SECTION 8: WIRING ........32 Availability ..............Wiring Safety Instructions ......32 Full-Load Current Rating ........... G0767 Wiring ..........33 Circuit Requirements for 220V ........Wiring Diagram ..........34 Grounding Instructions ..........SECTION 9: PARTS ........35 Extension Cords ............

  • Page 4: Introduction

    Machine Description Manual Accuracy We are proud to provide a high-quality owner’s The Model G0767 Abrasive Tube Notcher is manual with your new machine! designed to quickly notch or cope the ends of metal tubing, so two pieces of tubing can be weld- We made every effort to be exact with the instruc- ed together with clean, strong joints.

  • Page 5: Identification

    Shield Belt Clamp Lever Motor Control Panel Vise Assembly Column Spark Traverse Trap Crank Base Profile Roller Storage Cabinet Anchor Points To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0767 (Mfd. Since 1/14)

  • Page 6: Controls & Components

    C. Emergency Stop Button: Cuts power to the Profile Roller Storage Cabinet: Safely motor and remains depressed until reset. stores profile rollers away from debris and Twist clockwise until it pops out to reset. grime. Model G0767 (Mfd. Since 1/14)

  • Page 7: Machine Data Sheet

    Horsepower ................................3 HP Voltage ..................................220V Phase ................................Single-Phase Amps ..................................14.8A Speed ................................3360 RPM Cycle ..................................60 Hz Power Transfer ................................ Direct Bearings ........................Shielded and Permanently Sealed Model G0767 Page 1 of 2 Model G0767 (Mfd. Since 1/14)
  • Page 8 Compound self-aligning vise with side-to-side adjustment to prevent uneven belt wear Transparent safety guard Removable spark tray Accessories: 7 rollers (3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3") Toolbox with service tools Page 2 of 2 Model G0767 Model G0767 (Mfd. Since 1/14)

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0767 (Mfd. Since 1/14)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0767 (Mfd. Since 1/14)

  • Page 11: Additional Safety For Abrasive Tube Notchers

    Emergency Stop button to avoid a sudden machine. startup once power is restored. USE SPARK SHIELD. Properly adjust and lock spark shield prior to sanding operations. Model G0767 (Mfd. Since 1/14)

  • Page 12: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -10- Model G0767 (Mfd. Since 1/14)

  • Page 13: Grounding Instructions

    Maximum Length (Shorter is Better)..50 ft. To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -11- Model G0767 (Mfd. Since 1/14)

  • Page 14: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    Open-End Wrench 13/16mm ...... 1 packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. Figure 4. Model G0767 inventory. -13- Model G0767 (Mfd. Since 1/14)

  • Page 16: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 30" Minimum 30" Clearance 51" Figure 5. Minimum working clearances. -14- Model G0767 (Mfd. Since 1/14)

  • Page 17: Cleanup

    Because of the top heavy nature of the There are many ways to remove this rust preven- Model G0767 and the dynamic forces exert- tative, but the following steps work well in a wide ed during operation, this machine MUST be variety of situations.

  • Page 18: Assembly

    (see Figure 8). Figure 10. Example photo of web slings positioned on machine and lifting device. Front Cover Cap Screws (2 of 4) Figure 8. Location of column front cover and securing cap screws. -16- Model G0767 (Mfd. Since 1/14)
  • Page 19 11. Secure machine to base with six cap screws Figure 14). removed in Step 7 (see Figure 12). Feed Lever Assembly Cap Screws Figure 14. Feed lever assembly attached. Figure 12. Machine attached to base. -17- Model G0767 (Mfd. Since 1/14)

  • Page 20: Test Run

    Figure 16. Vise assembly attached. 18. Slide spark trap into grooves on right side of machine, as shown in Figure 17. Grooves Spark Trap Figure 17. Spark trap positioned in grooves. -18- Model G0767 (Mfd. Since 1/14)
  • Page 21 This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Belt Tension Note: To re-install abrasive belt, perform Installing Lever Abrasive Belt procedure on Page 21. Figure 19. Releasing abrasive belt tension. -19- Model G0767 (Mfd. Since 1/14)

  • Page 22: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable To reduce risk of eye or face injury from for accidents caused by lack of training.

  • Page 23: Replacing Abrasive Belt

    Belt abrasive belt from machine. Whenever the abrasive belt becomes worn or damaged, replace it. The Model G0767 uses a 4" x 79" silicon-carbide abrasive belt (refer to Page 28 for abrasive belts available from Grizzly). Use coarser grit belts for fast cutting and hard metals.

  • Page 24: Replacing Profile Roller

    Roller Without holding abrasive belt lever, push motor back with moderate force until it stops. This applies correct abrasive belt tension. The Model G0767 includes seven profile rollers Perform Abrasive Belt Tracking procedure ranging from ⁄ " to 3". The size of profile roller on next page.

  • Page 25: Abrasive Belt Tracking

    Perform Adjusting viewed from front of machine), rotate track- Abrasive Belt Tracking procedure on this ing adjustment cap screw clockwise in page. small amounts until abrasive belt tracks in center. -23- Model G0767 (Mfd. Since 1/14)

  • Page 26: Operational Tips

    Concentrate on task at hand. STOP grinding if you become distracted. Push feed lever (see Figure 28) toward motor to move vise away from abrasive belt. Feed Lever Figure 28. Feed lever pushed toward motor. -24- Model G0767 (Mfd. Since 1/14)
  • Page 27 (see Figure 30). When mounting tubes longer than 3', have another person support end of tube. This will reduce risk of tube unexpectedly coming loose in vise during operation and causing impact injuries or property damage. -25- Model G0767 (Mfd. Since 1/14)
  • Page 28 Note: Moving tube back and forth across EQUIPMENT (PPE) abrasive belt reduces wear in any one spot The Model G0767 produces a large amount and increases life of belt. of sparks that can cause burns and injuries to skin, eyes, and face. ALWAYS wear safety...

  • Page 29: Deburring

    To deburr notched tubing: Put on PPE. PERSONAL PROTECTIVE EQUIPMENT (PPE) The Model G0767 produces a large amount of sparks that can cause burns and injuries Figure 34. Tube positioned for deburring. to skin, eyes, and face. ALWAYS wear safety...

  • Page 30: Section 5: Accessories

    ⁄ ", 1", 1 ⁄ ", 1 ⁄ ", and 2" pipe recommended for this machine by Grizzly. • 2" maximum pipe size while bending to 90° • Schedule 40 wall thickness NOTICE G9018—16 Ton Capacities: Refer to our website or latest catalog for •...

  • Page 31: Section 6: Maintenance

    Wipe the profile rollers clean with shop rags and Leadscrews mineral spirits. When dry, apply a light coat of rust Figure 38. Locations of vise leadscrews. preventative. -29- Model G0767 (Mfd. Since 1/14)

  • Page 32: Section 7: Service

    1. Use new abrasive belt with appropriate grit. marks at notch. 2. Feed rate too fast. 2. Reduce feed rate. Notch not centered 1. Profile roller not even with center of tube. 1. Adjust profile roller height (Page 31). on tube. -30- Model G0767 (Mfd. Since 1/14)

  • Page 33: Adjusting Profile Roller Height

    Retighten the two cap screws loosened in Step 3. -31- Model G0767 (Mfd. Since 1/14)

  • Page 34: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -32- Model G0767 (Mfd. Since 1/14)

  • Page 35: G0767 Wiring

    Relay Inside) Figure 41. Wiring overview showing component locations. Figure 42. Control panel (viewed from behind) Figure 43. Motor junction box. and electrical box pulled out and opened. READ ELECTRICAL SAFETY -33- Model G0767 (Mfd. Since 1/14) ON PAGE 32!

  • Page 36: Wiring Diagram

    Control Panel (Viewed From Behind) Overload Relay and Contactor (Inside Electrical Box) 250MF 250VAC Start Capacitor Ground 220 VAC L6-30 PLUG (as recommended) 35MF 450VAC Run Capacitor Motor Junction Box READ ELECTRICAL SAFETY -34- Model G0767 (Mfd. Since 1/14) ON PAGE 32!

  • Page 37: Section 9: Parts

    Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 38: Main

    Main 164-4 164-3 164-1 164-5 164-6 164-2 164-9 164-7 164-8 164-10 134 135 -36- Model G0767 (Mfd. Since 1/14)
  • Page 39 COMPRESSION SPRING 1 X 12 X 19 P0767143 DOWEL PIN 5 X 20 P0767182 CAP SCREW M8-1.25 X 100 P0767144 RATCHET SHAFT P0767183 BALL BEARING 6002-RZ P0767145 HEX NUT M16-2 P0767184 POWER CORD 12G 3W 72" -37- Model G0767 (Mfd. Since 1/14)

  • Page 40: Pipe Vise Assembly & Accessories

    Pipe Vise Assembly & Accessories -38- Model G0767 (Mfd. Since 1/14)
  • Page 41 230 P0767230 FLAT WASHER 6MM 263 P0767263 WRENCH 13 X 16MM OPEN-ENDS 231 P0767231 BUSHING 264 P0767264 FLAT WASHER 8MM 232 P0767232 CAP SCREW M6-1 X 20 265 P0767265 HEX WRENCH 2.5MM 233 P0767233 BUSHING -39- Model G0767 (Mfd. Since 1/14)

  • Page 42: Electrical Box

    OFF BUTTON IDEC YW-E-01 22MM RED P0767304 TERMINAL BAR 2P P0767302 ON BUTTON IDEC YW-E-10 22MM GRN P0767305 OL RELAY SHIHLIN TH-20E 17-21A P0767303 E-STOP BUTTON IDEC YW-E-01 22MM P0767306 CONTACTOR SHIHLIN S-P21 220V -40- Model G0767 (Mfd. Since 1/14)

  • Page 43: Labels (Front)

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -41-...

  • Page 44: Labels (Rear)

    Labels (Rear) REF PART # DESCRIPTION REF PART # DESCRIPTION P0767402 ABRASION HAZARD LABEL P0767409 DISCONNECT POWER WARNING LABEL P0767408 ELECTRICITY LABEL P0767410 BELT TENSION DIRECTION LABEL -42- Model G0767 (Mfd. Since 1/14)
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

Table of Contents