Table of Contents
Related Manuals for Grizzly G0734
Summary of Contents for Grizzly G0734
- Page 1 MODEL G0734/G0735 16" SCROLL SAW OWNER'S MANUAL (For models manufactured since 5/12) G0734 G0735 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
- Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
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Page 3: Table Of Contents
Table of Contents INTRODUCTION ..........2 SECTION 4: OPERATIONS ......18 SECTION 1: SAFETY ........7 SECTION 2: POWER SUPPLY ...... 10 SECTION 5: MAINTENANCE ......25 SECTION 3: SETUP ........12 SECTION 6: SERVICE ........26 WARRANTY & RETURNS ......37... -
Page 4: Introduction
INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual G0734 vs G0735 www.grizzly.com... - Page 5 Components & Terminology G0735 SHOWN To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Figure 1.
- Page 6 Figure 2.
- Page 7 G0734 Data Sheet MODEL G0734 16" SCROLL SAW Product Dimensions: Shipping Dimensions: Capacities: Blade and Movement: Construction: Motor: Features: Model G0734 Page 1 of 1...
- Page 8 G0735 Data Sheet MODEL G0735 16" SCROLL SAW /FLEX-SHAFT ROTARY TOOL Product Dimensions: Weight ....................................27 lbs Shipping Dimensions: Type ...................................Cardboard Content..................................Machine Shipping Weight ................................31 lbs. Shipping Dimensions ..........................26-1/2 x 13 x 16 in. Capacities: Depth of Throat ..................................16 in. Maximum Cutting Height at 90 Degrees ..........................
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Page 9: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. - Page 10 DISCONNECTING POWER SUPPLY. GUARDS & COVERS. NEVER STAND ON MACHINE. APPROVED OPERATION. STABLE MACHINE. DANGEROUS ENVIRONMENTS. AWKWARD POSITIONS. ONLY USE AS INTENDED. UNATTENDED OPERATION. USE RECOMMENDED ACCESSORIES. MAINTAIN WITH CARE. CHILDREN & BYSTANDERS. CHECK DAMAGED PARTS. REMOVE ADJUSTING TOOLS. MAINTAIN POWER CORDS. SECURING WORKPIECE.
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Page 11: Additional Safety For Scroll Saws
Additional Safety for Scroll Saws HAND PLACEMENT. BLADE GUARD. INTENDED USE. CUTTING TECHNIQUES. BLADE CONDITION. BLADE TENSION. LEAVING WORK AREA. BLADE SPEED. SMALL WORKPIECE HANDLING. BLADE CONTROL. CUT-OFF PIECES. FEED RATE. -
Page 12: Section 2: Power Supply
SECTION 2: POWER SUPPLY Availability Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Circuit Requirements Nominal Voltage ........120V Cycle ............60 Hz Electrocution, fire, Phase ........... -
Page 13: Extension Cords
Grounding & Plug Requirements GROUNDED 5-15 RECEPTACLE Extension Cords 5-15 PLUG Figure 3. Minimum Gauge Size ......16 AWG Maximum Length (Shorter is Better)..50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a... -
Page 14: Section 3: Setup
SECTION 3: SETUP Unpacking This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with please call us immediately the controls and opera- at (570) 546-9663 for advice. tions before starting the machine! Otherwise, filing a freight claim can be difficult. - Page 15 Inventory Box 1: (Figure 4) Figure 4. G0735 Flex-Shaft Rotary Tool (Figure 5) NOTICE If you cannot find an item on this list, care- Figure 5. fully check the machine and the packaging materials. Some of these items may be pre- installed for shipping or become misplaced during unpacking.
- Page 16 Site Considerations Mounting Workbench Load Machine Data Sheet Placement Location Figure 6 G0734: Figure 7. G0735 Figure 6. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
- Page 17 Assembly Figure 27 and Figure 28 Page 23. Scroll Saw Assembly Page 20 Figure 9 Figure 11 Figure 9. Figure 11. Note: Over-tightening the mounting screw could crack the plastic arms of the blade guard. Figure 10 Figure 10.
- Page 18 G0735 Flex Shaft Assembly Power Connection Figure 12 Connecting Power Figure 12. Figure 13 Figure 15. Connecting power. Figure 13. Disconnecting Power Figure 14 Figure 16. Disconnecting power. Figure 14.
- Page 19 Test Run Figure 17 Troubleshooting Page 26 Figure 17. To test run the machine: 11. Model G0735 Only: Model G0735 Only:...
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Page 20: Section 4: Operations
Figure 18. training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. -
Page 21: Basic Cutting Tips
Basic Cutting Tips Hold-Down Shoe & Blade Guard Here are some basic tips to follow when oper- ating the scroll saw: To adjust the hold-down shoe and blade guard: Figure 19 Figure 19. Note: When tilting the table for your cutting operation, adjust the shoe so it remains par- allel with the table. - Page 22 Air Nozzle Standard Scroll Cuts Blade Tension Figures 21–22 Figure 20 Figure 20. Figure 21 To check/adjust the blade tension: Figure 22.
- Page 23 Inside Cuts Bevel Cuts To make a bevel cut: To make an inside cut: Figure 24 Figure 23 Note: If using a plain end blade, remove one blade adapter to allow the blade to be insert- ed through the workpiece, then re-install the adapter on the blade.
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Page 24: Blade Selection
Blade Speed Scroll Saw Blades Figure Figure 25. Blade Selection Teeth Per Inch Width Thickness Workpiece Material... - Page 25 Pin-End Blades To install a pin-end blade: Figure 27. Figure Figure 28 Note: Wiggle the blade end back and forth with slight pressure to make sure the pins are seated in the indents of the mounting arm. Figure 26 Figure 27 Figure 28 Figure...
- Page 26 Plain-End Blades Figure Note: Performing Steps 5–6 correctly sets the overall length of the assembly to properly fit on the blade holders. Tools Needed To install a plain-end blade: Steps 1–5 Page 23 Figure 30 Figure 29 Note: The set screws can be threaded into either set of adapter holes depending on whether side cutting or straight cutting is desired.
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Page 27: Section 5: Maintenance
SECTION 5: MAINTENANCE Lubrication Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. To lubricate the sleeve bearings: Schedule Figure Daily Check: Cleaning Figure 32. Step 3... -
Page 28: Section 6: Service
SECTION 6: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Page 28 Page 20 Page 20 Blade Selection Chart Page... -
Page 29: Table Tilt Calibration
Table Tilt Calibration Note: The table tilt scale is only an approximate scale and should not be used when precise angle Fuse Replacement measurements are required for the operation. Tools Needed To calibrate the table tilt: To replace the fuse: Figure 33 Figure Figure 33. - Page 30 Motor Brushes Replacing Timing Belt Tools Needed To replace the timing belt: To inspect/replace the motor brushes: Figure 36 Figure 38 Figure 36. Figure 38. Figure 37 Figure 39 Figure 39. Figure 37. Step 1,...
- Page 31 G0734/G0735 Wiring Diagram...
- Page 32 G0734 Main Breakdown...
- Page 33 G0734 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PS05M PHLP HD SCR M5-.8 X 8 PCAP24M CAP SCREW M5-.8 X 16 PW02M FLAT WASHER 5MM P0734045 LOWER BLADE SUPPORT P0734003 SIDE COVER P0734046 STAR KNOB M6-1 X 12 6PT PN01M HEX NUT M6-1 P0734047...
- Page 34 G0735 Main Breakdown...
- Page 35 G0735 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PS05M PHLP HD SCR M5-.8 X 8 PW03M FLAT WASHER 6MM PW02M FLAT WASHER 5MM PS68M PHLP HD SCR M6-1 X 10 P0734003 SIDE COVER P0734053 CORD CLAMP PLATE PN01M HEX NUT M6-1 PLW04M...
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Page 36: Label Placement
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -
Page 37: Warranty Card
WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________... -
Page 39: Warranty & Returns
WARRANTY & RETURNS 1 year... - Page 40 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...