Hakko Electronics FR-811 Instruction Manual
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Hakko Electronics FR-811 Instruction Manual

Hakko Electronics FR-811 Instruction Manual

Smd rework station with vacuum pickup
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SMD Rework Station with Vacuum Pickup
Instruction Manual
Thank you for purchasing the HAKKO FR-811 SMD Rework Station.
This unit features digital control and display of hot air temperature.
Please read this manual before operating the HAKKO FR-811.
Keep this manual readily accessible for reference.

TABLE OF CONTENTS

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Summary of Contents for Hakko Electronics FR-811

  • Page 1: Table Of Contents

    SMD Rework Station with Vacuum Pickup Instruction Manual ● Thank you for purchasing the HAKKO FR-811 SMD Rework Station. This unit features digital control and display of hot air temperature. Please read this manual before operating the HAKKO FR-811. Keep this manual readily accessible for reference.

  • Page 2: Packing List

    1. PACKING LIST Please check to make sure that all items listed below are included in the package. HAKKO FR-811 station Heat resistant pad Grip stand assembly Vacuum pipe control knob (L) (with Tapping screw) Power cord Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.))

  • Page 3: Warnings, Cautions And Notes

    ● Do not modify the unit. ● Use only genuine HAKKO replacement parts. ● Do not allow the HAKKO FR-811 to become wet, or use it when hands are wet. ● Remove the power cord by holding the plug - not the cord.

  • Page 4: Part Names

    4. PART NAMES ● Station ①Power switch ②Control Knob Receptacle ※1 ③S (START/STOP) button (for bottom heater) ④V (VACUUM) button T/C connector ※1 ⑤T/C connector (for bottom heater) (for Handpiece) Connection with the bottom Heater” in page 28. ※1 Refer to the “■ ⑥USB device Power receptacle terminal...
  • Page 5 When selecting the “Part” (refer to the “Sensor selection” in page 11), HAKKO FR-811 can make control from part temperature during the measurement. NOTE： ・ A ø0.1mm thermocouple (B5127) is sold separately. It can be used for measuring the temperature in gaps, etc.

  • Page 6: Initial Setup

    ● Handpiece S (START/STOP) V (VACUUM) button button ③Sensor (internal) ①Pad This sensor detects the The pad absorbs parts. temperature of the hot air. ②Vacuum pipe ④Vacuum pipe control knob Nozzle The pad is mounted on the This knob controls the length (not included) tip of the vacuum pipe.
  • Page 7 These nozzles could not be attached to HAKKO FR-811 when the vacuum pipe is extended. Do not use excessive force. A1124, A1142 Do not use these nozzles with HAKKO FR-811. These nozzles do not have space to blow hot air, using them with the HAKKO FR-811 may result in danger.
  • Page 8 ※When you place the handpiece to the CAUTION grip stand assembly, operation The HAKKO FR-811 is protected against electrostatic is stopped. In this case, it does not discharge and must be grounded for full efficiency. work when you press the S button.

  • Page 9: Operation

    6. OPERATION ● INSTALL/REMOVE ● Installation Apply an appropriate amount of solder paste to the P.W.B. ①Part suction and positioning ① ② Have the part sucked by the pads and position the part on the P.W.B. ②Heating Hot air blows from the nozzle to melt the solder. ③Cooling Heater is stopped, cooling begins.
  • Page 10 A. Mode selection 2 modes can be selected on the HAKKO FR-811 according to how it will be used. The screens are different for the different modes. Example: MANUAL mode and AUTO mode display examples...
  • Page 11 B. MANUAL mode settings In the top screen, the cursor can be moved to the items for which settings can be changed by turning the control knob to the left or right. The items which can be set are as follows: 1.
  • Page 12 1. Menu screen In the menu screen, turning the operation knob left or right will move the cursor. If you move the cursor to the desired item and press the center of the operation knob, you can perform the settings for each item. M A N U T O P B T M...
  • Page 13 ※ Preset mode In addition to the procedure described above, HAKKO FR-811 includes a preset mode allowing the selection of temperature from the options you define (up to 5 temperature settings can be programmed).
  • Page 14 C. AUTO mode settings In the top screen, the cursor can be moved to the items for which settings can be changed by turning the operation knob to the left or right. The items which can be set are as follows: 1.
  • Page 15 ・Sensor selection (Select TOP or PART) Refer to the "Sensor selection" in page 11. ・"Change on the fly" setting Select ON or OFF for the "Change on the fly" function. ※Select ON for the "Change on the fly" function. A U T O T O P B T M During operation, you can change the set...
  • Page 16 2. Profile settings Pressing the center of the operation knob while the temperature is selected will change to the profile setting screen. Turning to setting screen will be displayed below. A U T O T O P B T M A U T O T O P B T M...
  • Page 17 ①RENAME (Input profile name.) Up to 10 characters can be input for the profile name. The characters that can be input are ASCII characters (without “.” ). If you select the " " all following characters will disappear. ②TIMER MODE (Change of countdown method.) Timer mode setting can be switched between the Opened timing and the Closed timing modes.
  • Page 18 T/C mode (START TMG : Selected “TEMP” ) T/C mode (START TMG : Selected “0sec” ) Hot air Hot air Bottom heater Bottom heater Time Time CAUTION When the setting is not connected to the bottom heater in a state of ON, HAKKO FR-811 will not operate.
  • Page 19 ⑤ZONE 1 SET (Setting ZONE1)         ⑩ZONE 6 SET (Setting ZONE6) The hot air setting is performed. The same items can be set for each zone. First, select whether the selected zone function will be ON or OFF. ・When ON is selected: When ON is selected, the following settings can be performed.

  • Page 20: Connection With Pc

    7. CONNECTION WITH PC When you connect the HAKKO FR-811 and the PC, you can transfer the profile data to each other. Connected to a PC ● Confirmed operating environment The operation of the accompanying software has been confirmed in the following environment: OS : Windows 7 Microsoft .Net Framework 4.5...
  • Page 21 ● Preparing to use the PC software The HAKKO FR-811 PC Software was created using Visual Studio 2013 C++. If the Visual Studio 2013 C++ runtime is not installed on the computer, the software will not run properly. Install the runtime according to the procedure below.
  • Page 22 ● Setting and operation screen ⑥Upload to the HAKKO FR-811 ①Reading (P.23) existing files ⑦Download to the PC (P.21) (P.23) ⑧Deleting selected ②Create ⑨Reading demo mode(P.23) profile data new file (P.23) (P.22) FR-811 PCsoftware ③Input file File Profile Access Graph...
  • Page 23 ②Create new file Creates a new file. The software will ask whether to save the current profile. Select Save to save it or to not save it. Don't Save ③Input file name Input the name of the file to create. Characters which can be input are ASCII characters other than ".". ④Select profile Select the profile for which you want to perform settings from among the profiles in the created file.
  • Page 24 ⑥Upload to the HAKKO FR-811 To upload created profile data to the Hakko FR-811, click PC->Station All select ：Check this to upload all 50 profiles. ✓ Upload Upload PC-> PC-> All select All select NewFile NewFile 1 - 10 11 - 20...
  • Page 25 CAUTION If the profile set in the PC is not uploaded to the HAKKO FR-811, the actual operation will not be shown. Follow the instructions in ⑥ "Uploading PC profile to station" on page 23 to upload data to the station.
  • Page 26 ※Example of using C.O.F. (Change on the fly) 1. Select "PART" in "Sensor selection" (refer to page 11), and attach the thermocouple to the part. 2. Look up the temperature conditions for removing the part and perform profile settings. [℃] Part temperature profile (setting) [sec]...

  • Page 27: Parameter Setting

    8. PARAMETER SETTING ● Parameter settings The HAKKO FR-811 has the following parameters: Parameter settings table Value Initial value Parameter name Temp Mode ℃ / ℉ ℉ Sleep OFF / ON ShutOff Set ---, 30∼60 min 30 min OFF / ON...
  • Page 28 ● Temp Mode The displayed temperature can be switched between Celsius and Fahrenheit. ● Sleep Select whether you will activate the auto sleep function. ● ShutOff Set Set auto shutoff time. ● Air ShutOff Specify whether or not to enable the function that allows you to force the termination of cooling after completion of work.
  • Page 29 ● Date & Time Setting of the date & time. ● Contrast To make the screen display easy to see, adjust contrast. ● Initial Reset Return the set to the initial state. Partial returns a setting other than Profile to the initial state. ●...
  • Page 30 ● Sleep 1. Turn the control knob, select “Sleep”. S y s t e m P a r a m e t e r T e m p M o d e ºC Changes the selected item S l e e p S h u t O f f 3 0 m A i r S h u t O f f...
  • Page 31 ● Air ShutOff 1. Turn the control knob, select “Air ShutOff”. S y s t e m P a r a m e t e r T e m p M o d e ºC Changes the selected item S l e e p S h u t O f A i r S h u t O f f O F F...
  • Page 32 ● TC B Alert 1. Turn the control knob, select “TC B Alert”. S y s t e m P a r a m e t e r T e m p M o d e ºC S l e e p Changes the selected item S h u t O f f 3 0 m...
  • Page 33 ※1 When selecting "CUSTOM": 5. Select the item you want to change the settings. P a s s w o r d L o c k C u s t o m S e t t i n g T E M P S E T LOCK Changes the selected item S E L P R E S E T...
  • Page 34 ● Date & Time 1. Turn the control knob, select “Date & Time”. S y s t e m P a r a m e t e r T C B A l e r t - - - L o c k M o d e Changes the selected item P a s s w o r d D a t e &...
  • Page 35 ● Initial Reset 1. Turn the control knob, select “Initial Reset”. S y s t e m P a r a m e t e r T C B A l e r t - - - L o c k M o d e Changes the selected item P a s s w o r d D a t e &...

  • Page 36: Temperature Distribution Chart

    ● The temperature distribution charts for HAKKO 850 or 850B should not be used for HAKKO FR-811. HAKKO FR-811 uses a different pump and control system. When you use the HAKKO FR-811, make sure to refer to the temperature distribution charts shown to the under.
  • Page 37 N51-02 Single ø4.0 (0.16) 700℃ (1292℉) 600℃ ⑥ (1112℉) 500℃ ⑤ (932℉) 400℃ ④ (752℉) ③ 300℃ (572℉) ② 200℃ ①100℃ (392℉) ②200℃ ① ③300℃ 100℃ (212℉) ④400℃ ⑤500℃ 0℃ ⑥600℃ (32℉) Air/% N51-03 Single ø5.5 (0.22) 700℃ (1292℉) 600℃ (1112℉) ⑥...
  • Page 38 N51-04 Single ø7.0 (0.28) 700℃ (1292℉) 600℃ (1112℉) 500℃ ⑥ (932℉) ⑤ 400℃ ④ (752℉) ③ 300℃ (572℉) ② 200℃ ①100℃ (392℉) ②200℃ ① ③300℃ 100℃ (212℉) ④400℃ ⑤500℃ 0℃ ⑥600℃ (32℉) Air/% N51-05 Bent Single 1.5 x 3 (0.06 x 0.12) 700℃...

  • Page 39: Maintenance / Inspection

    10. MAINTENANCE / INSPECTION CAUTION Replacing the heating element is very dangerous. Be sure to turn the power switch OFF and be careful of the following procedure when replacing the heating element. A. Remove the heating element CAUTION When replacing the heater, please be careful not to apply force, such as vacuum pipe is bent. 1.

  • Page 40: Error Message

    11. ERROR MESSAGE When the error detection software in the HAKKO FR-811 detects an error, a message is displayed to alert the operator. See “Troubleshooting” for procedures to correct the error. This error occurs when there is the possibility of a sensor failure (or a ●...

  • Page 41: Trouble Shooting Guide

    12. TROUBLE SHOOTING GUIDE   WARNING Before checking the inside of the HAKKO FR-811 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● The unit does not operate when the Is the fuse blown? CHECK：...

  • Page 42: Parts List

    C5033 Grip stand assembly ⑫ B5093 100-127V P.W.B. / for control ⑬ B5094 P.W.B. / for control 220-240V ● HAKKO FR-811 Item No. Part No. Part Name Specifications B5096 P.W.B. / for encoder switch ⑭ 100-110V A5005 Heating element assembly B5097 P.W.B.
  • Page 43 Zone selector switch Fuse The bottom heater (sold separately) can be connected to the HAKKO FR-811 with the connecting cable. Settings for the bottom heater are set using the HAKKO FR-811. Refer to the “● MANUAL mode” and “● AUTO mode” for setting instructions.
  • Page 44 ● Combining with other products The HAKKO FR-811 can be combined with the following products in addition to bottom heaters for operation as a rework system. For usage details, please refer to the instruction manual for each product. Example: Combination of HAKKO FR-811, Grip Fixture L, bottom heater, and board holder...
  • Page 45 ■ Optional parts Product to use in combination with HAKKO FR-811. ② ① O ring Hex wrench O ring Hex wrench Tray ③ ④ ⑤ ⑥ ● Optional parts Item No. Part No. Part Name Specifications C5014 Bottom heater 110V American plug ①...
  • Page 46 ■ OPTIONAL PARTS (Nozzle) ● Straight nozzle N51-01 Single ø2.5 (0.1) N51-02 Single ø4 (0.16) N51-03 Single ø5.5 (0.22) N51-04 Single ø7 (0.28) N51-05 Bent single 1.5×3 (0.06×0.12) N51-06 Bent single ø5.5 (0.22) ● BGA nozzle N51-10 BGA 4 × 4 N51-11 BGA 6 ×...
  • Page 47 MEMO...
  • Page 48 HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO 4 2 5 5 6 http://www.hakkousa.com HONG KONG: HAKKO DEVELOPMENT CO., LTD. TEL: 2811-5588 FAX: 2590-0217 http://www.hakko.com.hk E-mail:info@hakko.com.hk...

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