Hakko Electronics FR-803B Instruction Manual

Smd rework station with vacuum pickup

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Instruction Manual

Thank you for purchasing the HAKKO FR-803B SMD Rework Station.

This unit features:

● Digital control and display of time and temperature

● Display of air-ﬂow rate

● Manual and automatic modes

● Built-in vacuum pickup

Please read this manual before operating the HAKKO FR-803B.

Keep this manual readily accessible for reference.

1. PACKING LIST ................................................ 1

2. SPECIFICATIONS ............................................. 1

3. WARNINGS, CAUTIONS, AND NOTES ............... 2

4. PART NAMES ................................................... 3

5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION ...... 5

6. OPERATION ................................................... 8

7. PARAMETERS ............................................. 17

8. OFFSET SETTING METHOD ........................... 18

9. MAINTENANCE / INSPECTION ........................ 19

10. ERRO MESSAGE ....................................... 20

11. TROUBLESHOOTING ................................. 20

12. OPTINAL PARTS .......................................... 21

13. PARTS LIST / STATION ................................. 23

13. PARTS LIST / HANDPIECE ........................... 25

14. WIRING DIAGRAM ....................................... 26

SMD Rework Station with Vacuum Pickup

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Summary of Contents for Hakko Electronics FR-803B

Page 1: Table Of Contents
® SMD Rework Station with Vacuum Pickup Instruction Manual ● Thank you for purchasing the HAKKO FR-803B SMD Rework Station. This unit features: ● Digital control and display of time and temperature ● Display of air-ﬂow rate ● Manual and automatic modes ●...
Page 2: Packing List
1. PACKING LIST Check the contents of the HAKKO FR-803B package and confirm that all the items listed below are included. HAKKO FR-803B station ......... 1 Connecting cord ............1 Power cord .............. 1 Instruction manual ........... 1 Handpiece holder ............ 1 * This product does not include a nozzle.
Page 3: Warnings, Cautions, And Notes
● Advise those in the work area that the unit can reach very high temperatures and should be considered potentially dangerous. ● Turn the power OFF when no longer using the HAKKO FR-803B or when leaving it unattended. ● Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.
Page 4: Part Names
4. PART NAMES Station ①File number display ②Temperature/Timer display ③Airflow meter Handpiece holder mounting screw Handpiece holder mounting screw Slot for control ④Display steps card ⑨Setting buttons ⑤Airflow control knob ⑥Mode selecting button ⑧Vacuum indicator Power receptacle ⑦AUTO, MANUAL indicator ⑩Power switch Fuse Handpiece holder Jack...
Page 5 Station ① File number display This section displays files 1 to 50 in Auto mode. ② Temperature/timer display This section displays a temperature and timer setting time for each step in AUTO mode. CAUTION The displayed and set temperature indicates the temperatures at the sensor.
Page 6: Preparation: Assembly And Electrical Connection
5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION A. Station Assembly ● Attach the handpiece holder. Remove the handpiece holder mounting screw from the side of the station. Attach the handpiece holder to the station. (Figure 1) (The handpiece holder can be installed on either the left or right side.) B.
Page 7 FR-803B running in AUTO mode. Connecting cord CAUTION Power receptacle Make sure the power to FR-803B is OFF before connecting FR-820 to FR-803B. Power switch C. Electrical Connection and Power ON 1. Connect the power cord to the power receptacle on the back panel of the station.
Page 8 Insert the control card into the card slot and select your desired mode using the mode selection button. (Figure 10) The HAKKO FR-803B provides the following two modes. The AUTO mode consists of the INSTALL (Figure 10) and REMOVE modes.
Page 9: Operation
B. Selecting Manual Mode To check the set temperature, press the button . The temperature/timer is displayed by The HAKKO FR-803B is preset at 300°C at the factory, see page 9. ● Air Blow CAUTION 1. Start To avoid damage to the equipment, do not turn the...
Page 10 6. OPERATION C.Temperature change method in MANUAL mode CAUTION Be sure to insert the control card into the card slot and set the mode to MANUAL before changing. ● Attempting to enter a value outside the setting Setting change in temperature range will cause the display to begin flashing the CAUTION HUNDREDS digit again.
Page 11 D. Setting method in AUTO mode CAUTION Be sure to press the button and set the mode to AUTO. The temperature proﬁles from 1 to 3 have been initially set. If it is necessary to change, see page 13. 1. Opening up a ﬁle CAUTION Press the button.
Page 12 6. OPERATION D-1 Setting method in AUTO/INSTALL In INSTALL mode, press the HOT AIR button after mode turning the vacuum function ON manually and aligning the component on the PWB. Vacuum function ● Operations in INSTALL mode automatically will turn OFF 5 seconds after starting selected the profile.
Page 13 D-2 Setting method in AUTO/REMOVE In REMOVE mode, the vacuum function automatically mode turns ON during the last 10 seconds of the selected profile. ● Operations in REMOVE mode This mode has the following sequence: ① Start/hot air blow (manual) ②...
Page 14 6. OPERATION E. File changing method in AUTO mode CAUTION Be sure to insert the control card into the card slot before changing. File initial setting NOTE: Mode INSTALL The temperature setting range: Step 1 Setting temperature 100°C - 500°C (200°F - 930°F). timer time Step 2 Setting temperature...
Page 15 4. a. The HUNDREDS digit on the temperature/ timer display section ﬂashes. Press the button to select. The TENS digit Press the button. begins to ﬂash. b. Enter the TENS digit. Press the button. Use the button to select your desired value for the TENS digit.
Page 16 6. OPERATION 7. a. The HUNDREDS digit on the temperature/ timer display section ﬂashes. Press the button to select. The TENS digit begins to ﬂash. Press the button. b. Enter the TENS digit. Use the button to select your Press the button.
Page 17 9. File writing Press the button for 1 second or more to shift into the ﬁle writing mode. Use the Press and hold the button for more than 1 second. buttons to display and press the button. The ﬁle writing will be completed. NOTE: Press the button.
Page 18: Parameters
7. PARAMETERS Parameter Parameter display Initial setting °C/°F change °C or °F C (°C) Power saving time (30 min/60 min/∞) 30, 60 or ∞ 30 (30 min) Timer display unit (min/sec) n or S n (min) Change of count-down method (Opened timer/closed timer) o or c o (opened timer) Change of control card lock function (Normal/single lock)
Page 19: Offset Setting Method
● Factory setting <In MANUAL mode> Temperature 300°C CAUTION Offset value Be sure to insert the control card into the card slot <In AUTO mode> before initial resetting. Mode INSTALL Turn the power switch ON while simultaneously Step 1 Setting temp. 200°C pressing the buttons to reset the...
Page 20: Maintenance / Inspection
9. MAINTENANCE / INSPECTION ● Broken Heater or Sensor ① Open the handpiece. 1. Retract the vacuum pipe to its shortest length. 2. Move the tube downward. 3. Remove the three screws holding the handpiece together. 4. Remove the pipe from the protruding portion of the handle.
Page 21: Erro Message
10. ERROR MESSAGE When the error detection software in the HAKKO FR-803B detects an error, a message is displayed to alert the operator. See “Troubleshooting” for procedures to correct the error. Sensor Error This error occurs when there is the possibility of a sensor failure (or a failure in the sensor circuit).
Page 22: Optinal Parts
12. OPTINAL PARTS PLCC BGA(CSP) CAUTION C0.8 C1.0 C0.8 D1.8 D2.0 D2.0 The size in A1125B~A1129B A1191 A1192 Name/Specification A1131~A1141B A1180B~A1189B indicates the size of A1203B~A1266B IC package. Air nozzle (common to all nozzles) *HAKKO FR-801 and FR-802 are not equipped with �...
Page 23 Do not use No. A1124B Single ø2.5 (0.09) and No. A1142B Bent Single 1.5 × 3 (0.06 × 0.12) nozzle with the HAKKO FR-803B. These nozzles do not have space to blow hot air, using them with the HAKKO FR-803B may...
Page 24: Parts List / Station
13. PARTS LIST / STATION NOTE: Spare or repair parts do not include mounting screws, if they are not listed on the specifications. Screws must be ordered separately. Pan head screw with spring, plain washer M3 × 6 (2) Pan head screw with spring, plain washer M3 ×...
Page 25 Item No. Part No. Part Name Specifications ① B3442 Handpiece holder ② B3380 P.W.B./for temperature 100~120V, control with triac B3381 P.W.B./for temperature 220~240V, control with triac ③ B1028 Knob With screw ④ B1084 Power switch ⑤ B2468 Fuse/125V-5A 100~120V B1258 Fuse/250V-3.15A (S) 220~240V ⑥...
Page 26: Parts List / Handpiece
13. PARTS LIST / HANDPIECE NOTE: Spare or repair parts do not include mounting screws, if they are not listed on the specifications. Screws must be ordered separately. Tapping screw Nominal size 2.6 × 6 (2) Tapping screw Nominal size 2 × 6 (1) Tapping screw Nominal size 3 ×...
Page 27: Wiring Diagram
14. WIRING DIAGRAM Vacuum pump Power switch Power receptacle Pump/Ground Heater P.W.B. Heating element AC sensor Pump START VACUUM Terminal board Handpiece P.W.B./Triac Transformer...
Page 28 HEAD OFFICE TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO 4 2 5 5 6 http://www.hakkousa.com HONG KONG: HAKKO DEVELOPMENT CO., LTD. TEL: 2811-5588 FAX: 2590-0217 http://www.hakko.com.hk E-mail:info@hakko.com.hk SINGAPORE: HAKKO PRODUCTS PTE., LTD.

Hakko Electronics FR-803B Instruction Manual

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