Hakko Electronics 703B Instruction Manual
Hakko Electronics 703B Instruction Manual

Hakko Electronics 703B Instruction Manual

Rework system

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®
Instruction Manual
Thank you for purchasing the HAKKO 703B Rework System.
This manual describes the use and maintenance of the HAKKO 703B.
Please read it before using the unit. Keep this manual readily
accessible for reference.
REMOVE the pump securing screw (M4 × 25, red) from
the bottom of the 703B station before using it. Leaving the
screw in place will cause serious problems. Be sure to
SAVE THIS SCREW!
REPLACE the pump securing screw (M4 × 25, red) into
the bottom of the 703B station before transporting it.
Leaving the screw out will cause serious problems.
PACKING LIST ............................................................................................ 1
SPECIFICATIONS ....................................................................................... 2
SAFETY INSTRUCTIONS .......................................................................... 2
PART NAMES ............................................................................................. 3
SETTING UP .............................................................................................. 5
OPERATION (SOLDERING IRON) ............................................................. 7
MAINTENANCE (SOLDERING IRON) ..................................................... 10
PARAMETERS .......................................................................................... 15
CALIBRATION OF IRON TEMPERATURE ............................................... 16
ERROR MESSAGES ................................................................................ 17
BEFORE SERVICING ...... ........................................................................ 18
REPLACEMENT PARTS (SOLDERING IRON) ....................................... 19
PARTS LIST (STATION) ........................................................................... 21
WIRING DIAGRAM ................................................................................... 24
Rework System
G
G
CAUTION
Before Plugging In!

TABLE OF CONTENTS

(DESOLDERING IRON/GUN) ............................................... 8
(DESOLDERING IRON/GUN) ....................................... 11
(STATION) ...................................................................... 13
(HAKKO 907/IRON HOLDER) ............................................. 22
(HAKKO 807/817) ................................................................ 23

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Summary of Contents for Hakko Electronics 703B

  • Page 1: Table Of Contents

    ® Rework System Instruction Manual Thank you for purchasing the HAKKO 703B Rework System. This manual describes the use and maintenance of the HAKKO 703B. Please read it before using the unit. Keep this manual readily accessible for reference. CAUTION Before Plugging In! REMOVE the pump securing screw (M4 ×...
  • Page 2: Packing List

    Please check to make sure that all items listed PACKING LIST below are included in the Hakko 703B package. 703B-1 and 703B-2 Station ............1 Cleaning pin for heating element ....1 Soldering iron (Hakko 907) ......2 Cleaning drill for ø1.0mm (0.04 in.) nozzle 1 Spring filter ..........
  • Page 3: Specifications

    G Turn the power off when no longer using the Hakko G Use the ceramic paper filter (S) for the filter retainer 703B or leaving it unattended. (station), and the ceramic paper filter (L) for the filter G Before replacing parts or storing the unit, turn the pipe (iron/gun).
  • Page 4: Part Names

    PART NAMES G Station Temperature Display Heater Lamp Lamp turns on and off when the heating Heater Lamp Temperature Display element gets electricity. Membrane Sheet Membrane Sheet For entering For entering temperature data. temperature data. SOLDER SOLDER DESOLDER Switch DOWN DOWN DOWN SOLDER...
  • Page 5: Ceramic Paper Filter (L)

    G Soldering iron (HAKKO 907 Soldering Tip Cord Assembly Connects to the receptacle. G Desoldering iron (HAKKO 807 Cord Assembly Connects to the receptacle. Button Hose Nozzle Push to start absorption. Connects to the vacuum outlet cap. Filter Pipe (Inside Housing) Set the ceramic paper filter (L).
  • Page 6: Setting Up

    The difference between iron holder WARNING: No.C1317 and No.C1472 is only the iron Use appropriate iron holders. Failure to do so receptacle. The iron receptacle is changeable can result in bodily injury or damage to the equipment. to become either for 703B-1 or 703B-2.
  • Page 7: Station

    Connection CAUTION: Be sure to turn off the power switch before connecting or disconnecting the soldering iron. Failure to do so may result in damage to the station. Receptacle 1. Connect the connecting plug to the receptacle on the front panel of the station. Connect the A.
  • Page 8: Operation (Soldering Iron)

    OPERATION (Soldering iron) Setting or changing the temperature. 1. Turn the switch for the selected tool - soldering iron (A.IRON or B.IRON) or desoldering tool - to ON. 2. Set the temperature as follows (the temperature can be adjusted between 200°C (400°F) and 480°C (899°F)): 3.
  • Page 9: (Desoldering Iron/Gun)

    OPERATION (Desoldering iron/gun) Preparation Hakko 807 desoldering iron 1. Insert the filter pipe (with a filter holder, spring filter and ceramic paper filter (L)) into the housing. Push and turn the back holder clockwise. Hakko 817 desoldering gun ∗The Hakko 817 desoldering gun comes with the filter pipe installed.
  • Page 10 OPERATION (Desoldering iron/gun) 2. Clean the tip of the nozzle. Keep the solder-plated section of the nozzle a shiny white by coating it with a small amount of solder. If the tip of the nozzle is coated with oxide, the nozzle’s heat conductivity will be lowered.
  • Page 11: Maintenance (Soldering Iron)

    MAINTENANCE (Soldering iron) Tip care and use • Tip temperature High soldering temperatures can degrade the tip. Use the lowest possible soldering temperature. excellent ther mal recover y characteristics ensure efficient and effective solder ing even temperature. This also protects the soldered items from thermal damage.
  • Page 12: (Desoldering Iron/Gun)

    MAINTENANCE (Desoldering iron/gun) Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and flux. Perform the following service procedures as dictated by the conditions of use. During maintenance, please wear gloves and work carefully. WARNING: Since the desoldering iron/gun can reach a very high temperature, please work carefully.
  • Page 13 2. Remove the element cover, nut Element Cover Heating Element and nozzle. Nozzle CAUTION: Remove the nut with The heating element is very hot during the attached spanner. operation. 3. Clean out the hole in the Scrape away all oxidation from the hole in the heating element until the cleaning pin passes cleanly through the heating element.
  • Page 14: (Station)

    MAINTENANCE (Station) Cleaning the inside of the filter case 1. Replace the ceramic paper VACUUM filter (S). Remove the ceramic paper filter (S) and inspect it. If it is stiff with flux, replace it. 2. Reassemble the filter case. CAUTION: Filter Retainer Set the ceramic paper filter (S) in the filter retainer (station).
  • Page 15 Cleaning the pump 1. Disassemble the pump heads. • Remove the cover screws. (right/left) • Remove the cover • Remove the pump head from each side of the pump. Clean the pump head and fixing plate. 2. Clean the pump head. •...
  • Page 16: Parameters

    PARAMETERS The HAKKO 703B has the following parameters. Parameter settings can be adjusted. 1. °C or °F temperature display selection. 2. Heater-error temperature-tolerance. 3. Display of room temperature compensation value (test mode) Once parameter-input mode has been entered, set the parameters in order shown below.
  • Page 17: Calibration Of Iron Temperature

    (Refer to method A.) CAUTION: Never set the nozzle temperature above the maximum temperature. It will cause problems. 1. Turn the 703B ON, select the iron desired, and set the A.Calibrating with a tip temperature to 400°C (750°F).
  • Page 18: Error Messages

    ERROR MESSAGES Various error messages will be displayed when there is a problem with the HAKKO 703B unit. If the following message is displayed, refer to “TROUBLE SHOOTING GUIDE”. System Error After the power has been turned on, the system checks the memory and the programs.
  • Page 19: Before Servicing

    BEFORE SERVICING ..WARNING: • Disconnect the power plug before servicing. Failure to do so may result in electric shock. • If the power cord is damaged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid hazard.
  • Page 20: Replacement Parts (Soldering Iron)

    REPLACEMENT PARTS (Soldering iron) 900M-T-0.8D 900M-T-2C 900M-T-0.5C (0.12) (0.024) (0.67) 900M-T-2CF* (0.67) (0.59) 900M-T-1.2D 900M-T-3C 900M-T-0.8C (0.12) (0.028) (0.67) 900M-T-3CF* (0.67) (0.67) 900M-T-1.6D 900M-T-4C 900M-T-1.5CF* (0.12) (0.02) 900M-T-4CF* (0.67) (0.59) (0.67) 900M-T-2.4D 900M-T-K 900M-T-SB (0.2) (0.02) (0.08) (0.67) (0.55) (0.59) 900M-T-3.2D 900M-T-R 900M-T-SI...
  • Page 21: Replacement/Optional Parts (Desoldering Iron)

    REPLACEMENT/OPTIONAL PARTS (Desoldering iron) Replacement and optional parts for Hakko 807/817 Part No. øA øB A1002B 0.8 mm (0.03 in.) 2.3 mm (0.09 in.) A1003B 1.0 mm (0.04 in.) 2.0 mm (0.08 in.) A1393B 1.0 mm (0.04 in.) 1.6 mm (0.06 in.) A1395B 1.3 mm (0.05 in.) 2.3 mm (0.09 in.)
  • Page 22: Parts List (Station)

    Pan Head Screw Nut M3 (4) with Washer Spring Washer M4 × 30 nominal size 3(4) External Tooth Pan Head Screw PARTS LIST with Washer Lock Washer (Station) M5 × 8 (4) nominal size 5 Note: Spare or repair parts do not in- clude mounting screws, if they Spacer (12) are not listed on the descrip-...
  • Page 23: (Hakko 907/Iron Holder)

    PARTS LIST (Hakko 907/Iron holder) Note: Spare or repair parts do not include mounting screws, if they are not listed on the description. Screws must be ordered separately. Item No. Part No. Part Name Description B1784 B1786 Tip Enclosure Soldering Tip See P.19 B2022 Nipple...
  • Page 24: (Hakko 807/817)

    PARTS LIST (Hakko 807/817) Note: Spare or repair parts do not include mounting screws, if they are not listed on the description. Screws must be ordered separately. Hakko 807 Item No. Part No. Part Name Description Nozzle See P.20 B1653 Element Cover A1174 Heating Element...
  • Page 25: Wiring Diagram

    WIRING DIAGRAM Motor Iron A.Iron B.Iron CN5 ASSY CN4 ASSY CN4 ASSY CN4 ASSY Receptacle CN3 1 CN3 1 CN3 1 A.Iron (Soldering) A. Iron B.Iron (Soldering) CN2 ASSY B. Iron CN3 ASSY CN1 ASSY Iron (Desoldering) Iron P. W. B. (DISPLAY) Foot switch jack Power switch Black...
  • Page 26 HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com/ AMERICAN HAKKO PRODUCTS, INC. 28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800)88-HAKKO www.hakkousa.com 4 2 5 5 6 Dec. 2002 MA01190JU021201...

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