Webasto Thermo Top E Installation Instructions Manual
Mitsubishi 2004 grandis
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Also See for Thermo Top E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
Table of Contents
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Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Mitsubishi Grandis
Gasoline and Diesel
from Model Year 2004
For left-hand drive vehicles only
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills, or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.: 1303003C_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto Thermo Top E
Summary of Contents for Webasto Thermo Top E
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Page 1: Installation Instructions
Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. -
Page 2: Table Of Contents
Mitsubishi Grandis Table of Contents Validity Combustion Air Heater Unit/Installation Kit Installing Fuel Metering Pump Foreword Fuel Removal, Gasoline Special Tools Fuel Removal, Diesel Notes on Installation Coolant, Gasoline Explanatory Notes on the Document Coolant, Diesel Preliminary Work Exhaust Gas Heater Unit Installation Location Final Work Electrical Connections... -
Page 3: Heater Unit/Installation Kit
1303000C Heater unit recommended for the respective vehicle class: Vehicle Heater unit Compact car Thermo Top E Mid-size car, station wagon Thermo Top C Full-size car, van, offroader Thermo Top P The selection of the heater unit is based on the passenger compartment size of the vehicle and the... -
Page 4: Explanatory Notes On The Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
Mitsubishi Grandis Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. -
Page 6: Electrical Connections
Mitsubishi Grandis Electrical Connections Wiring harness pass through Digital timer Opt. summer/winter switch (1) Digital timer (use wiring (1) Summer/winter switch, hole (1) Protective rubber plug harness extension) 12 mm dia. Do not install the Electrical metering pump cable diagram harness until later together with fuel pipe along the... -
Page 7: Telestart T100 Htm Option
Mitsubishi Grandis Remote option (Telestart) (1) Receiver (2) Bracket, M5x12 bolt, washer, flanged nut Installing receiver (1) Antenna of Telestart T100 HTM Installing antenna (1) Temperature sensor of Telestart T100 (2) Dual Lock, self-adhesive (3) Air distribution for passenger compartment fan Tempera- ture sen-... -
Page 8: Thermo Call Tc1.1 Option
Mitsubishi Grandis Remote option (Thermo Call) Cut out insulation mat. (1) Thermo Call receiver, M5x20 bolts, flanged nut, washers [4x] (2) Lower footwell cover on front passenger side Installing receiver (1) Antenna TC 1.1 Installing antenna (1) Push button Installing push button... -
Page 9: Fan Controller
Mitsubishi Grandis Automatic air-conditioning fan controller Connection to 2-pin connector from blower motor. Make connections as shown in the wiring diagram with the connectors provided. (1) Connector, 2-pin controller Connection of diode group 8 on 26-pin connector 5 from A/C control panel. Insulate wire ends 9 [2x]. -
Page 10: Wiring Diagram
0,5² rt/ws ws/sw rt/ws Wiring bl/rt 0,5² diagram rt/ws ST 1 Webasto components Mitsubishi components Colors and symbols Heater unit TT-C/E Fan motor 6-pin heater unit connector GB Fan relay white 25 A fuse ST 1 26-pin connector KB black Fuse, 7.5 A... -
Page 11: Preparing Installation Location
Mitsubishi Grandis Preparing installation location ( 1 ) Bracket ( 2 ) Drill out existing hole to 8.5 mm dia. Preparing bracket ( 1 ) Remove original vehicle bolt Preparing installa- tion loca- tion ( 3 ) Install bracket and align ( 2 ) M8x30 bolt ( 1 , 4, 5 ) Copy hole pattern Preparing... -
Page 12: Preparing Heater Unit
Mitsubishi Grandis ( 2 ) Bracket ( 1 ) M6x35 bolt, spring lockwasher, 5 mm shim ( 3 ) M8x35 bolt, 5 mm shim, 8 mm dia. washer ( 4 ) M6x35 bolt, 5 mm shim, flanged nut ( 5 ) M6x35 bolt, 5 mm shim, flanged nut Installing bracket Preparing heater unit... -
Page 13: Installing Heater Unit
Mitsubishi Grandis Installing heater unit Tighten EJOT screws to 10 Nm! Mount heater-unit wiring harness. ( 2 ) Bracket, Ejot screw ( 1 ) Heater unit Installing heater unit Tighten EJOT screws to 10 Nm! Insert two washers between heater unit and bracket at position 3 . -
Page 14: Combustion Air
Mitsubishi Grandis Combustion air Ensure proper installation position of air intake muffler, see "Installation Instructions“. ( 3 ) Heater unit ( 2 ) 27 mm dia. hose clamp Installing ( 1 ) Combustion-air intake pipe combus- tion-air in- take muffler ( 2 ) Combustion-air intake pipe ( 3 ) Combustion-air intake muffler ( 1 ) Battery carrier, drill 7.0 mm dia. -
Page 15: Installing Fuel Metering Pump
Mitsubishi Grandis Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and wiring harness so that they are protected against stone impact. Mount the fuel line and wiring harness with rub protection on sharp edges. -
Page 16: Fuel Removal, Gasoline
Mitsubishi Grandis Gasoline vehicles only Remove fuel-tank sending unit in accordance with manufacturer's instructions. ( 1 ) Fuel-tank sending unit ( 3 ) Drilling template Preparing ( 2 ) Copy hole pattern, 6 mm dia. hole fuel-tank sending unit Shape fuel standpipe according to template, cut to length and install, see "installation instructions". -
Page 17: Fuel Removal, Diesel
Mitsubishi Grandis Diesel vehicles only Remove fuel-tank sending unit in accordance with manufacturer's instructions. Lay on large diameter washer ash shown and copy hole pattern. Preparing ( 1 ) Fuel-tank sending unit fuel-tank ( 2 ) Large diameter washer sending ( 3 ) Copy hole pattern, 6 mm dia. -
Page 18: Coolant, Gasoline
Mitsubishi Grandis Coolant for gasoline engine WARNING! Tighten all hose clamps to 2.0 + 0.5 Nm. Any cold water running off should be collected using an appropriate container! Install hoses so that they are kink-free. Position hose clamps so that no other hose can be damaged! The connection should be "inline"... - Page 19 Mitsubishi Grandis a = 950 mm b = 860 mm Discard section Cutting coolant hoses to length Push braided protection hoses onto hose A and B Preparing coolant ( 2 ) Hose on heat exchanger inlet ( 1 ) Hose on engine outlet Cutting point ( 1 ) Hose section on engine outlet...
- Page 20 Mitsubishi Grandis ( 1 ) Hose section on heat exchanger inlet Connec- tion on heat exchang- er inlet Secure coolant hoses with cable ties. Routing in engine compart- ment Secure coolant hoses with cable ties. Routing in engine compart- ment Fill heater unit with coolant before installing coolant hoses.
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Page 21: Coolant, Diesel
Mitsubishi Grandis Coolant for diesel engine WARNING! Tighten all hose clamps to 2.0 + 0.5 Nm. Any cold water running off should be collected using an appropriate container! Install hoses so that they are kink-free. Position hose clamps so that no other hose can be damaged! The connection should be "inline"... - Page 22 Mitsubishi Grandis a = 850 mm b = 760 mm Discard section Cutting coolant hoses to length Push braided protection hoses onto hose A and B Preparing coolant Disconnect wiring harness. ( 1 ) Wiring harness Preparing hose pass through Disconnect hose from engine outlet.
- Page 23 Mitsubishi Grandis ( 1 ) Connection piece on engine outlet ( 2 ) Hose section on heat exchanger inlet Connect- coolant hoses Secure hoses with cable ties. Connec- tion on heat exchang- er inlet Secure coolant hoses with cable ties. Routing in engine compart-...
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Page 24: Exhaust Gas
Mitsubishi Grandis Exhaust gas Ensure sufficient distance to neighboring components. ( 2 ) 145 mm exhaust end section, hose clamp ( 1 ) Red rubber isolator with groove Installing exhaust section ( 1 ) Lower wheel well trim, expand existing cut-out to 42 mm dia. -
Page 25: Final Work
- Adjust the vehicle heater with automatic air-conditioning or without automatic air-conditioning according to "Operating Instructions for End Customer". - Check the proper operation of the additional heater, see the operating instructions/installation instructions. Webasto AG Postfach 80 - 82132 Stockdorf, Germany - Hotline +49- (0)1805-932278 Printed in Germany... -
Page 26: Operating Instructions For End Customer
Mitsubishi Grandis Operating Instructions for End Customer (Please remove page and add to the vehicle operating instructions.) Before parking the vehicle, make the following settings: ( 1 ) Direct air outlet toward windshield ( 2 ) Set fan to level "2", or possibly "3" ( 3 ) Set temperature to "max."... -
Page 27: Template For Fuel-Tank Sending Unit On Gasoline Vehicles
Mitsubishi Grandis Template for Fuel-Tank Sending Unit on Gasoline Vehicles 6 mm dia. 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. -
Page 28: Template For Fuel Standpipe On Gasoline Vehicles
Mitsubishi Grandis Template for fuel standpipe on gasoline vehicles 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. 100 mm... -
Page 29: Template For Fuel Standpipe On Diesel Vehicles
Mitsubishi Grandis Template for Fuel Standpipe on Diesel Vehicles 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. 100 mm...