WARNING Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. FOR YOUR SAFETY • Grill installation must conform with local codes, or in their 1. Do not store or use gasoline or other absence with National Fuel Gas Code, NFPA 54 / ANSI flammable vapors and liquids in the...
TABLE OF CONTENTS WARRANTY For Your Safety ........2 Manufacturer warrants to the original consumer- purchaser that this product shall be free from defects in Grill Service Center.
PARTS LIST – Model No. 463244104 Key Qty Description Part # Key Qty Description Part # Grill Lid Assembly ....80000500 Cart Assembly ....80000810 Lid Insert.
PARTS DIAGRAM – Model No. 463244104 463244104 • 5...
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NOTE: Some grills parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. ASSEMBLY – Model No. 463244104 First , remove door brace from rear legs. Place door Door brace brace onto front legs as shown.
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This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart between the two braces. Align the two holes on each side of the grill head with the two holes on each brace. Make sure the regulator hose is hanging outside the cart.
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CAUTION SHARP EDGES! Wear gloves if necessary. Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using one 1/4-20x3/4” screw (XX) 7mm lock washer (YY) flat washer (ZZ) on each bracket.
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Remove the two screws (M4x10mm) and washers (4mm) from the sideburner valve bracket. Place sideburner valve under front of sideburner control panel so that valve stem comes through large hole. Secure valve to panel using the two screws and washers you removed from the valve bracket. Press control knob onto valve stem.
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Insert valve clip into small hole in bottom of burner, then snap other end of clip over sideburner valve. Beneath sideburner shelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner, then place sideburner grate onto shelf. Valve clip Sideburner ignitor wire Place flametamers (3) over burners by inserting tabs into slots in front of firebox.
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Place cooking grates into grill bottom. Grate wires running front to back should be facing upward . . . side to side wires downward. Side-to-side wires on bottom. To assemble SwingAway, first insert pivot wire into holes in side of grill lid. Pivot wire Second, insert leg wires into holes in...
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Insert bottom door pin into hole in bottom shelf. Press the top door pin down, align with hole in door brace, release door pin. Press pin on door top CAUTION SHARP EDGES! Wear gloves if necessary. Slide condiment baskets into brackets on back of both doors.
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Hang the match-lighting sticks and chains from the small hooks on the left and right side panels. Slide grease tray into back of grill. Make sure drain hole is on left side 463244104 • 13...
Slide grease receptacle into rails beneath grease tray. CAUTION • Failure to install receptacle on tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease receptacle LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf.
VERY IMPORTANT! UNDER Regulator and hose must pass hose bracket before connecting to LP tank. Read “ Connecting Regulator to the LP Tank ” in the Use and Care section of this manual. NOTE: Doors not shown for clarity. Regulator and hose Hose must pass UNDER Bracket...
LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
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LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Turn all control knobs, including sideburner, to the OFF...
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Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
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Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
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Burner Flame Check CAUTION • Remove grates and flametamers. Light burner, rotate knobs from HI to LOW. You should see a smaller flame in LO position than seen on HI. Always check flame prior to each use. If burner does not light, turn knobs to , wait 5 Perform flame check on sideburner.
Cleaning The Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. NATURAL HAZARD • SPIDERS Turn gas off at control knobs and LP tank. 2. Remove cooking grates, flametamers, grease tray and FACT: Sometimes spiders and other small insects climb into grease receptacle.
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Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame.
Troubleshooting Problem Possible Cause Prevention/Solution Burner(s) will not light • Wire and/or electrode covered with • Clean wire and/or electrode with rubbing alcohol and clean swab. using ignitor. cooking residue. Electrode cracked or broken "sparks at • • Replace electrode(s). crack”.
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Troubleshooting - Electronic Ignition Problem Possible Cause Check Procedure Prevention/Solution No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up ignition button is and “–”...
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