Rockwell Automation GV3000/SE 230 Startup Manual
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Rockwell Automation GV3000/SE 230 Startup Manual

Rockwell Automation GV3000/SE 230 Startup Manual

Vac 30-100 hp general purpose (volts/hertz) and vector duty drive
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GV3000/SE 230 VAC 30-100 HP
General Purpose (Volts/Hertz)
and Vector Duty Drive
Software Start-Up and Reference Manual
Version 6.04
Instruction Manual D2-3416-1

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Summary of Contents for Rockwell Automation GV3000/SE 230

  • Page 1 GV3000/SE 230 VAC 30-100 HP General Purpose (Volts/Hertz) and Vector Duty Drive Software Start-Up and Reference Manual Version 6.04 Instruction Manual D2-3416-1...
  • Page 2 The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations: ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product.

  • Page 3: Table Of Contents

    ONTENTS Preface ..........................VII Chapter 1 Starting Up the Drive for Volts/Hertz Regulation 1.1 Preparing for Start Up (Volts/Hertz) ............1.2 Start-Up Procedure (Volts/Hertz) ............. Chapter 2 Starting Up the Drive for Vector Regulation 2.1 Preparing for Start Up (Vector) ..............2.2 Start-Up Procedure (Vector) ..............
  • Page 4 Configuring the Digital Inputs When the RMI Board is Installed in the Drive ................... E-1 Appendix F Using the Terminal Strip Analog Input ............. F-1 Appendix G Drive Regulation Overview ................G-1 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 5: Table Of Contents

    List of Figures Figure 3.1 – Keypad/Display ................Figure 3.2 – Example of a Monitor Mode Display ........... Figure 3.3 – Example of a Program Mode Display ......... Figure 4.1 – Parameter Menu Structure ............Figure 4.2 – Analog Output Selection and Setting .......... 4-21 Figure 4.3 –...

  • Page 6: Table Of Contents

    List of Tables Table 3.1 – Display Range Examples ............Table 3.2 – Drive Status LEDs ............... Table 3.3 – Monitor Mode LEDs ..............Table 4.1 – Speed Reference Source Based on P.000 and AUTO/MAN Key Status ................... Table 4.2 – Function Selection for Digital Inputs 6, 7, and 8 ......
  • Page 7 For a description of all the parameters, go to chapter 4. • For troubleshooting guidelines, go to chapter 5. • For a description of the drive hardware, refer to the GV3000/SE 230 VAC Drive Hardware Reference, Installation, and Troubleshooting instruction manual (D2-3417-1). New Features in Version 6.04 The GV3000/SE version 6.04 software includes support for the following features:...
  • Page 8 HAPTER Starting Up the Drive for Volts/Hertz Regulation This chapter describes the basic start-up procedure for drives which utilize open-loop V/Hz regulation. V/Hz regulation is the default method of regulation. You do not need to select it. If you are starting up a drive which will perform vector regulation, refer to the vector start-up procedure in chapter 2.0 instead.

  • Page 9: Preparing For Start Up (Volts/Hertz)

    You can do this by pressing the PROGRAM key until the PROGRAM LED turns off. This will place the keypad/display in monitor mode, the default. You can read more about these modes in chapter 3. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 10: Start-Up Procedure (Volts/Hertz)

    To Restore a Default Parameter Value after Writing over It: If you enter the wrong value while programming parameters, you can restore the default if you have not yet pressed the ENTER key. To do so: Press the PROGRAM key. Press the ENTER key.
  • Page 11 Step 3.2 Press the £ key to display P.001, Accel Time 1 (RAMP 1). This parameter sets the acceleration time in seconds. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 12 Step 3.3 Press the ENTER key to display the default setting of P.001. This displays the default setting for acceleration time (20.0 seconds). AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET Step 3.4 Press the £...
  • Page 13 Step 3.10 Press the “ key to display P.003, Minimum Speed. This parameter sets the minimum speed in AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 14 Step 3.11 Press the ENTER key to display the default setting of P.003. This shows that the default setting for Minimum Speed is 5.0 Hz. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START...
  • Page 15 After pressing ENTER, the same parameter number is displayed. You can now go to the AUTO Forward next parameter. SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 16 Step 3.18 Press the £ key to display P.005, Current Limit. This parameter sets Current Limit, which corresponds to the value in parameter AUTO Forward P.095, Power Module Output Amps. SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password...
  • Page 17 STOP START RESET Step 4.2 Press the ENTER key. Zero is displayed. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-10...
  • Page 18 Step 4.3 Press the £ key until the password number "107" is displayed. Note that the password, and access to the Second Menu, will be retained if the drive AUTO Forward loses and regains power. SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO...
  • Page 19 The default setting for H.000 is displayed. The default setting is 230. AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET Default value varies. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-12...
  • Page 20 Step 5.5 If no change was made, press the ENTER key to return to the parameter. If you changed the value, press ENTER to accept the change and return to the parameter. After pressing ENTER, the same parameter is displayed. You can now move to the next AUTO Forward parameter.
  • Page 21 The default setting depends on the drive rating. The display shown here is only an AUTO Forward example. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-14...
  • Page 22 Step 5.12 Press the £ key to increase the motor nameplate amps, or the ¥ key to decrease motor nameplate amps. The adjustment range depends on the drive rating. See Appendix C. VALUE ENTERED: Step 5.13 Press the ENTER key to save the changed value. After pressing ENTER, the same parameter is displayed.
  • Page 23 This parameter selects the input power supply type/snubber resistor kit AUTO Forward configuration. See chapter 4 for more SPEED RUNNING Reverse REMOTE VOLTS information. AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-16...
  • Page 24 Step 5.19 Press the ENTER key. The default setting is 0. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET Step 5.20 Press the £ key to increase the selection value, or leave it at 0. If you do not have AC input or you are using a snubber resistor, see the H.017 parameter description for more information.
  • Page 25 After pressing ENTER, the same parameter is displayed. You can now move to the next AUTO Forward parameter. SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-18...
  • Page 26 Step 6. Return to Monitor Mode This step describes how to exit program mode and return to monitor mode. Step 6.1 The display should now show the last parameter adjusted in Step 5, H.018. AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM...
  • Page 27 STOP START RESET Step 7.4 If the speed reference is at minimum speed, then proceed to Step 7.6. If the speed reference is not at minimum speed, proceed to Step 7.5. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-20...
  • Page 28 Step 7.5 Press the ¥ key to decrease the speed reference value. Step 7.6 Press the ENTER key to return to monitor mode. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET Step 7.7 Verify that you have selected RUN and FORWARD.
  • Page 29 START key.) This example shows the minimum hertz setting of parameter P.003. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-22...
  • Page 30 Step 8.2 Press the £ or ¥ key once. All of the monitor mode LEDs turn off. Increase the speed reference to the maximum value by using the £ key. Wait five seconds or press the ENTER key to return to monitor mode. This increases the drive speed reference and the motor will rotate up to maximum AUTO...
  • Page 31 Recall that the Control Source parameter (P.000) was set to LOCL in this start-up procedure. If you need to operate the drive from a different control source, you will need to change the setting in parameter P.000. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 1-24...
  • Page 32 HAPTER Starting Up the Drive for Vector Regulation This chapter describes the basic start-up procedure for drives which utilize flux vector control (FVC) or sensorless vector control (SVC). Part of this procedure describes how to select vector regulation. If you are starting up a drive which will perform V/Hz regulation, refer to the V/Hz start-up procedure in chapter 1.0 instead.
  • Page 33 You can do this by pressing the PROGRAM key until the PROGRAM LED has turned off. This will place the keypad/display in monitor mode, the default. You can read more about these modes in chapter 3. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 34: Start-Up Procedure (Vector)

    To Restore a Default Parameter Value after Writing over It: If you enter the wrong value while programming parameters, you can restore the default if you have not yet pressed the ENTER key. To do so: Press the PROGRAM key. Press the ENTER key.
  • Page 35 Forward Menu. SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD The Second Menu provides access to all the TORQUE REVERSE ENTER PROGRAM Password parameters and the error log. STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 36 Step 3.2 Press the ENTER key. Zero is displayed. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET Step 3.3 Press the £ key until the password 107 is displayed. Note that the password, and access to the Second Menu, will be retained if the drive AUTO...
  • Page 37 START RESET Step 4.3 Press the £ key to display UEC, vector regulation. AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 38 Step 4.4 Press the ENTER key to save the setting. After pressing ENTER, the same parameter number is displayed. You can now go to the AUTO Forward next step. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM...
  • Page 39 Step 5.3 Press the £ key to display P.001, Accel Time 1 (RAMP 1). This parameter sets the acceleration time in seconds. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 40 Step 5.4 Press the ENTER key to display the default setting of P.001. This displays the default setting for acceleration time (20.0 seconds). AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET Step 5.5 Press the £...
  • Page 41 After pressing ENTER, the same parameter number is displayed. You can now go to the AUTO Forward next parameter. SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET 2-10 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 42 Step 5.11 Press the £ key to display P.003, Minimum Speed. ATTENTION: The drive can operate at and maintain zero speed. The user is responsible for ensuring safe conditions for operating personnel by providing suitable guards, audible or visual alarms, or other devices to indicate that the drive is operating or may operate at or near zero speed.
  • Page 43 This displays the default setting for Maximum Speed. AUTO Forward The default setting is 1722. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET 2-12 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 44 Step 5.17 Press the £ key to increase maximum speed or the ¥ key to decrease maximum speed. The adjustment range is: 10 to Motor Top Speed (set in parameter U.017). Refer to Step 7 for parameter U.017. VALUE ENTERED: Step 5.18 Press the ENTER key to save the changed value.
  • Page 45 Step 6.1 Press the PROGRAM key to return to the main menu level. The display will return to the First Menu General (P) parameters. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET 2-14 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 46 Step 6.2 Press the £ key twice. The error log (Err) is bypassed, then ..AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET ..the Vector (U) parameter main menu is displayed.
  • Page 47 Password PROGRAM tuning procedure (Step 8) is performed, the STOP START RESET value of this parameter is automatically set; however, if the encoder PPR is known, it should be entered now. 2-16 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 48 Step 6.8 Press the ENTER key to display the default setting of U.001. ATTENTION: Do not use a 4096 PPR encoder with 2-pole motor. Overspeed and motor damage can result. Failure to observe this precaution could result in bodily injury. This displays the default setting for Encoder PPR, 1024 PPR.
  • Page 49 Step 6.13 Press the £ key to increase the selection, or the ¥ key to decrease the selection. The adjustment options are: 2 = 2 poles 4 = 4 poles (default) 6 = 6 poles 8 = 8 poles VALUE ENTERED: 2-18 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 50 Step 6.14 Press the ENTER key to save the changed value. After pressing ENTER, the same parameter is displayed. You can now move to the next AUTO Forward parameter. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM...
  • Page 51 This parameter is the Motor Nameplate Rated Amps and is taken from the motor AUTO Forward SPEED RUNNING Reverse nameplate. REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET 2-20 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 52 Step 6.20 Press the ENTER key to display the default setting of U.004. This displays the Motor Nameplate Amps setting. The default depends on the HP AUTO Forward rating of the Power Module. The display SPEED RUNNING Reverse REMOTE VOLTS shown here is only an example.
  • Page 53 Step 6.25 Press the £ key to increase the motor nameplate RPM or the ¥ key to decrease the motor nameplate RPM. The adjustment range for this value depends on the settings of U.002 (Motor Poles) and U.003 (Motor Nameplate Base Frequency). VALUE ENTERED: 2-22 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 54 Step 6.26 Press the ENTER key to save the changed value. After pressing ENTER, the same parameter is displayed. You can now move to the next AUTO Forward parameter. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM...
  • Page 55 This parameter specifies the motor horsepower as it appears on the motor AUTO Forward nameplate. SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET 2-24 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 56 Step 6.33 Press the ENTER key to display the default setting of U.022. This display the default setting for Motor Nameplate Horsepower. The default setting AUTO Forward depends on the Power Module rating and is SPEED RUNNING Reverse REMOTE VOLTS AMPS factory-set.
  • Page 57 Press the £ or ¥ key until the value is set appropriately. The adjustment range is: The value set for U.005 to (Maximum value depends on settings of U.002 and U.003) VALUE ENTERED: 2-26 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 58 Step 7.4 Press the ENTER key to save the displayed value. After pressing ENTER, the same parameter number is displayed. You can now go to the AUTO Forward next step. SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM...
  • Page 59 Step 8.3 Press the £ key to enable the self-tuning procedure. On is displayed. AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET 2-28 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 60 Step 8.4 Press the ENTER key. After pressing ENTER, the same parameter is displayed. You can now go to the next AUTO Forward step. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET Step 8.5 Press the PROGRAM key twice to exit program mode.
  • Page 61 Step 9.2 Press the ENTER key to access the Vector parameters. The display shows U.008, the last parameter accessed. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET 2-30 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 62 Step 9.3 Press the £ key until U.009 is displayed. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET Step 9.4 Press the ENTER key to view the test result. Step 9.5 Refer to the U.009 parameter description in chapter 4 for the corresponding cause and corrective action.
  • Page 63 SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD The drive should be running at minimum TORQUE REVERSE ENTER PROGRAM Password speed. The sample display shows 150 STOP START RPM. RESET 2-32 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 64 Step 10.8 Visually check that the motor rotates counter-clockwise (CCW) when viewed from the driven motor shaft end. Step 10.9 • If the rotation direction is NOT correct, press the STOP/RESET key and continue with Step 10.10. • If the rotation direction is correct, continue with Step 10.14. When the STOP/RESET key is pressed, the RUNNING LED turns off.
  • Page 65 The display now shows the actual drive speed. Your speed display may be different. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET 2-34 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 66 Step 11.3 Press the ENTER key to move to the VOLTS display. The sample display shows the output volts at maximum speed. Your actual reading may AUTO Forward RUNNING be different. SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password...
  • Page 67 The error log (Err) is bypassed, then the Vector (U) parameter main menu is AUTO Forward displayed. RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET 2-36 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 68 Step 12.4 Press the £ key until U.012 is displayed. This parameter sets the speed regulator proportional gain. The speed loop gain is set for typical speed loop response and should be adjusted only when faster speed loop response is AUTO Forward required.

  • Page 69: Figure 3.1 – Keypad/Display

    HAPTER Using the Keypad/Display To Program, Monitor, and Control the Drive The front-panel keypad/display is used to program, monitor, and control the drive. It operates in two modes, monitor mode and program mode. The functions available at the keypad depend on what mode the keypad/display is in and what is selected as the drive control source.

  • Page 70: Displaying The Selected Reference

    LED is off). Follow these steps to display the selected reference: Step 1. If you are not already in monitor mode, access it by pressing the PROGRAM key until the PROGRAM LED turns off. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 71: Entering The Manual Speed Reference

    Step 2. Press the ENTER key repeatedly to advance through each of the monitor mode LEDs. All of the monitor mode LEDs will then turn on at once and the reference will be displayed. Note that the displayed speed reference value is scaled based on P.028.

  • Page 72: Drive Control

    (examples A and E) unless decimal point already appears as part of the number displayed (example G). In either case, the system uses the full resolution of the number for drive control, not the displayed value. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 73: Table 3.1 – Display Range Examples

    Table 3.1 – Display Range Examples It will appear on the And the SPEED LED If the actual display as... will... Example number is... 1000. Not flash 1000.5 –999 Not flash –999 1000 Flash –1000 –99.9 Not flash –99.9 1000. Flash –1000.5 –9.99...

  • Page 74: The Keypad

    P.000 parameter description for more information on control source selection. Refer to the following parameters for more information on the AUTO/MAN key: • P.052 AUTO/MAN Key Disable • P.053 Manual Reference Preset Enable GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 75 Use the £ and ¥ keys to: • Step through the drive parameter menus and error log when the keypad/display is in program mode. • Increase (or decrease) a numeric value (such as the reference or a parameter value). Holding down these keys will increase the scroll speed. Use the ENTER key to: ENTER •...

  • Page 76: Drive Status Leds

    Parameters can be modified from the keypad. If the speed reference is zero (0), pressing the FORWARD/REVERSE key (or toggling the FWD/REV input) will not alter the state of the FORWARD or REVERSE LEDS. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 77: Table 3.3 – Monitor Mode Leds

    Table 3.3 describes the values that will be displayed when the corresponding monitor mode LED is on. Table 3.3 - Monitor Mode LEDs Monitor Mode LED Corresponding Display When LED is ON (Actual Values) SPEED Motor speed is displayed. This value is scaled in parameter P.028.
  • Page 78 HAPTER Programming Reference To program the drive for a specific application, you display the appropriate parameter and adjust it as required. The parameters are used to define characteristics of the drive. This chapter provides an overview of the parameter menus as well as detailed descriptions of each parameter.

  • Page 79: Parameter Types

    P, H, U, or r to identify it as a General, Volts/Hertz, Vector, or optional RMI parameter, respectively. The parameter number is displayed on the drive's keypad/display. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 80: Displaying Or Changing Parameter Values

    Parameter Name: the name assigned to a parameter number. The parameter name is not displayed when programming the drive using the keypad/display. The parameter name is only visible when using the CS3000 software or Operator Interface Module (OIM). Parameter Description: a description of the parameter's function. Parameter Range: the pre-defined parameter value limits or selections.
  • Page 81 RUNNING SPEED Reverse VOLTS REMOTE AMPS is running, the value will not change. PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 82: Ensuring Program Security

    Step 7. Press the ENTER key to save the changed value. - OR - Press the PROGRAM key to exit the parameter without changing the value. The parameter number will be displayed again. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS Important: The value will not be written into PROGRAM...

  • Page 83: First Menu Parameters

    See P.007 (Terminal Strip Digital Inputs Configure). Depending on the control source selected, the AUTO/MAN key can be used to switch between speed reference sources as shown in table 4.1. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 84: Table 4.1 – Speed Reference Source Based On P.000 And Auto/Man Key Status

    P.000 Control Source (continued) Table 4.1 – Speed Reference Source Based on P.000 and AUTO/MAN Key Status AUTO/MAN Status Speed Reference Source Control Source (P.000) AUTO selected Terminal strip Local keypad/display (P.000 = LOCL) MAN selected Local keypad/display or OIM AUTO selected Terminal strip Terminal strip remote inputs...
  • Page 85 Snubber Resistor Kit or Regenerative Braking Module Kit may prevent the fault. For V/Hz regulation with dynamic braking (snubber resistor) disabled (H.017 = OFF), the deceleration time may be extended to prevent a high bus voltage (HU) fault from occurring. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 86 P.003 Minimum Speed This parameter limits Parameter Range: 0.5 to P.004 Maximum Speed (V/Hz) the speed reference 0 to P.004 Maximum Speed (vector) to the drive. Default Setting: 5.0 Hz (V/Hz) Regardless of what 150 RPM (vector) speed reference is supplied, the Parameter Type: Tunable...
  • Page 87 Note that if the password is entered to enable access to the Second Menu parameters, the password must then be re-entered to disable access. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-10...

  • Page 88: Second Menu Parameters

    4.6 Second Menu Parameters The Second Menu contains parameters used for more complex applications. Within the Second Menu are General (P.---) parameters that apply to both vector and V/Hz programming and Vector (U.---) or Volts/Hertz (H.---) parameters. If an optional RMI board is installed in the drive, RMI (r.---) parameters are also contained in the Second Menu.
  • Page 89 (Holding down the £ key will increase the scroll speed.) AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-12...
  • Page 90 Step 6. Press the ENTER key to select the password. P.006 is displayed. AUTO Forward SPEED RUNNING Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER Password PROGRAM STOP START RESET Step 7. Press the £ key to verify the access status. AUTO Forward SPEED...

  • Page 91: Second Menu General Parameter Descriptions (P.007 To P.099)

    Table 4.2 – Function Selection for Digital Inputs 6, 7, and 8 Input Open (Unasserted) Closed (Asserted) FWD/REV Forward Reverse RAMP 1/2 Ramp 1 Ramp 2 REM/LOC Remote Local TRQ/SPD Torque Speed GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-14...
  • Page 92 P.007 Terminal Strip Digital Inputs Configure (continued) FWD/REV FWD/REV allows you to select between forward or reverse operation. If the input is closed, this function will invert the selected speed reference. For example, if the selected speed reference value is negative (<0) and the FWD/REV input is closed, the resulting speed reference will be positive.
  • Page 93 P.008 to some value other than 0. See table 4.3 and the selection example in the P.008 parameter description. Refer to the GV3000/SE hardware reference manual for terminal strip wiring. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-16...
  • Page 94 P.008 Terminal Strip Speed Reference Source This parameter Parameter Range: 0 = Analog reference. (Digital inputs 6, 7, and 8 are selects the source of not used. See P.007.) the terminal strip 1 = MOP selection. (Uses terminal strip digital input 6 speed reference.

  • Page 95: Table 4.3 – Acceptable P.007 And P.008 Selection Combinations

    *For 0 to 10 V (or –10 V to +10 V input), a value of +1 equals an offset of approximately 10 mV. For 0 to 20 mA input, a value of +1 equals an offset of approximately 20 µA. For more information about the analog input, refer to Appendix F. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-18...
  • Page 96 P.010 Terminal Strip Analog Input Gain This parameter is Parameter Range: 0.100 to 5.000 used to compensate Default Setting: 1.000 for component tolerance errors or Parameter Type: Tunable insufficient voltage Refer also to parameters: P.000 Control Source from the input reference source at the terminal strip.
  • Page 97 0 to 10 VDC. This provides greater resolution of the selected signal at the expense of indicating polarity. Refer to figure 4.2. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-20...
  • Page 98 P.012 Terminal Strip Analog Output Source (continued) 20 mA 4 mA V/Hz – Max Speed +Max Speed (P.004) P.012 = 0 Vector – Top Speed +Top Speed (U.017) V/Hz –200% Torque +200% Torque P.012 = 1 Vector –300% Torque +300% Torque 20 mA 4 mA V/Hz...

  • Page 99: Figure 4.3 – Trim Reference Source Selection

    P.000 Selected Speed Speed Torque Control Controller Loop P.015 P.014 None Terminal Strip Analog Input Option Port Selected Max Speed Trim Ref Torque Feedback Figure 4.3 - Trim Reference Source Selection GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-22...

  • Page 100: Figure 4.4 – Draw And Trim Gain

    P.015 Trim Gain Percentage This parameter Parameter Range: –99.9 to +99.9% (1.0 = 1%) specifies a Default Setting: percentage of the selected trim Parameter Type: Tunable reference entering Refer also to parameters: P.014 Trim Reference Source the speed regulator. See figure 4.4. Draw Gain P.016 Draw...
  • Page 101 The time it takes the motor to make any speed decrease (except a coast-to-rest stop) is directly proportional to the value in this parameter. This parameter does not apply if JOG is selected. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-24...

  • Page 102: Figure 4.5 – S-Curves

    P.019 S-Curve Enable When S-Curve accel/ Parameter Range: OFF = Use linear accel/decel function decel is selected, the ON = Use S-Curve accel/decel function accel or decel ramp Default Setting: OFF (vector) time begins and ends ON (V/Hz) slowly, creating an S-Curve function.
  • Page 103 Motor Top Speed (U.017) when JOG is selected. The time the motor takes to make any speed increase is directly proportional to the value in this parameter. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-26...
  • Page 104 P.022 Jog Ramp Decel Time Parameter Range: 1.0 to 999.9 seconds (V/Hz) For V/Hz regulation, this parameter 0.1 to 999.9 seconds (vector) specifies the amount Default Setting: 20.0 of time it takes the motor to ramp from Parameter Type: Tunable Maximum Speed Refer also to parameters: P.004 Maximum Speed (P.004) to zero...
  • Page 105 If the drive is configured as a torque regulator (U.000 > 0 and TRQ/SPD digital input = TRQ), then the stop type will always be coast-to-rest regardless of the value in parameter P.025. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-28...
  • Page 106 P.025 Stop Type (continued) If RUN is selected: If P.025 = 0, pressing the STOP/RESET key or giving an external stop command will cause the motor to coast to rest. If P.025 = 1, pressing the STOP/RESET key or giving an external stop command will cause the motor to ramp to rest within a time equal to or greater than the preset deceleration time (P.002/P.018).
  • Page 107 H.001 Motor Nameplate Base Frequency For vector regulation, P.028 will correspond to U.017: Actual Speed in RPM x P.028 = value displayed when SPEED monitor mode or U.017 selected reference is selected. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-30...
  • Page 108 P.028 Speed Display Scaling (continued) For V/Hz regulation, P.028 will correspond to H.001: Actual Speed in Hz x P.028 = value displayed when SPEED monitor mode or H.001 selected reference is selected. Note that the values entered for P.003 and P.004 are automatically converted to P.028 units by the system.
  • Page 109 P.008 Terminal Strip Speed Reference Source The presets are configured using parameters P.007 and P.008. P.008 must be set to values of 2 through 7 for preset speeds. See table 4.4 and figure 4.6. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-32...

  • Page 110: Table 4.4 – Preset Speed Digital Inputs

    P.031 to P.038 Preset Speed 1 Through Preset Speed 8 (continued) Each speed is selected using external switches connected to terminals 17, 18, and 19 on the Regulator board. The presets may also be selected using the Remote Meter Interface (RMI) board. Refer to the RMI board instruction manual (D2-3341) for more information.

  • Page 111: Figure 4.6 – Typical Preset Operation

    (EL will be displayed). If the encoder fails, loss will be detected down to 1 RPM. If only one of the quadrature feedback wires is disconnected, loss may not be detected below 15 RPM. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-34...
  • Page 112 P.040 Motor Overload Enable This parameter Parameter Range: OFF = Disable electronic motor thermal overload enables the function electronic motor ON = Enable motor thermal overload function thermal overload Default Setting: function. This function operates Parameter Type: Configurable similarly to a motor Refer also to parameters: P.041 Motor Overload Type overload relay to H.002 Motor Nameplate Amps...
  • Page 113 If the fault occurs again, the drive will wait and try to re-start up to the programmed number of attempts. If the drive faults on all of these attempts, it will remain in the faulted state and will display the fault code on the keypad/display. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-36...

  • Page 114: Table 4.5 – Faults That Can Be Auto Reset

    P.043 Fault Auto Reset Attempts (continued) Table 4.5 lists the faults that can be auto reset: Table 4.5 – Faults That Can Be Auto Reset Fault Code Description 4 to 20 mA analog input signal loss DC bus charging bypass contactor Earth current failure (ground fault) High line voltage High DC bus voltage...
  • Page 115 This parameter can compensate for acoustic noise by allowing adjustment of the switching frequency of the transistors in the inverter bridge. Keeping the carrier frequency at 8 kHz will ordinarily provide the quietest motor operation. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-38...
  • Page 116 P.048 Volts/Hertz or Vector Regulation Parameter Range: U-H = V/Hz control This parameter selects the drive UEC = vector control regulator type: Default Setting: volts/hertz (V/Hz) or vector. Parameter Type: Configurable Refer also to parameters: U.001 Encoder PPR For V/Hz control, the drive provides open-loop volts per hertz regulation which is appropriate for general purpose applications.
  • Page 117 The PASSWORD LED will be on to indicate parameters cannot be modified from the keypad. Note that disabling program changes by means of P.051 will not prevent parameter changes being made from the serial port on the network. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-40...

  • Page 118: Table 4.6 – Auto/Man Key Status Based On P.000 And P.052

    P.052 AUTO/MAN Key Disable This parameter Parameter Range: OFF = Enable the AUTO/MAN key regardless of disables the AUTO/ control source MAN key except ON = Disable the AUTO/MAN key except from the from the selected selected control source control source. Default Setting: Parameter Type: Tunable...
  • Page 119 AUTO to MANUAL is made, the manual reference may not be preset with the auto reference. Refer to chapter 3 for more information on the AUTO/MAN key and the AUTO LED. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-42...
  • Page 120 P.054 Level Sense Start Enable This parameter Parameter Range: OFF = Start input is edge-sensitive selects whether the ON = Start input is level-sensitive start input is edge- Default Setting: sensitive or level- sensitive for remote Parameter Type: Configurable (P.000 = rE) and Refer also to parameters: P.000 Control Source option port (P.000 = OP) control sources.

  • Page 121: Figure 4.7 – Drive Start, Stop, And Running Status When Configured For Edge Control Vs. Level Control

    Since the start input is still closed, the drive starts. A start edge is no longer required because switching from the terminal strip and back again effectively acts as an edge. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-44...

  • Page 122: Figure 4.8 – Sample Alarm Circuit For 30-100 Hp Drives Using The Level Sense Enable Feature

    P.054 Level Sense Start Enable (continued) As a safety precaution, Reliance recommends that the user provide an audible or visual alarm to indicate that this feature is enabled and the motor may start when power is applied to the drive. The user should also post warnings on the motor, the drive, and any other applicable equipment to alert personnel that the application uses an automatic start-up feature.

  • Page 123: Table 4.7 – Stop/Reset Key Status Based On P.000 And P.055

    Terminal strip (rE) Active Active Network/option board (OP) Active Active OIM/CS3000 (SErL) Active Active Front panel (LOCL) Active Inactive Terminal strip (rE) Inactive Inactive Network/option board (OP) Inactive Inactive OIM/CS3000 (SErL) Inactive Active GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-46...
  • Page 124 P.060 Network Drop Number This parameter Parameter Range: 1 to 55 (Basic drive connection) specifies the base 1 to 53 (Full drive connection) drop number to Default Setting: which the AutoMax Network Parameter Type: Configurable Communication Refer also to parameters: P.061 Network Connection Type Option Board will respond on the AutoMax network.
  • Page 125 For V/Hz regulation, you program overspeed protection in H.022. For vector regulation, overspeed protection is fixed at 130% of Maximum Speed (P.004). When the motor goes above the overspeed limit, the drive faults and stops GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-48...
  • Page 126 P.062 Option Port: Communication Loss Response (continued) If P.062 = 0 The drive will consider a loss of communication a drive fault resulting in an IET-type stop sequence. When P.062 is set to IET fault (0) and communication is lost: •...
  • Page 127 See the GV3000/SE AC Power Modules Hardware Reference, Installation, and Troubleshooting instruction manual (D2-3417) for wiring information. Failure to observe this precaution could result in bodily injury. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-50...
  • Page 128 P.063 Option Port: Network Reference Source This parameter Parameter Range: 0 = Direct reference specifies where the 1 to 8 = Broadcast drive will get its Default Setting: speed or torque reference when the Parameter Type: Configurable option port is Refer also to parameters: U.000 Torque Reference Source selected as the control source...
  • Page 129 ControlNet network) and v represents the software version number. For example, if 2.103 is displayed, it means the drive is using the AutoMax network option and is running version 1.03 software. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-52...
  • Page 130 P.066 to P.069 Network Output Register 1 Source through Network Output Register 4 Source These parameters Parameter Range: 0 = (P.066) Motor Kw display value select the signal (P.067) Motor torque display value written to the option (P.068) Output power factor port network output (P.069) Encoder counter (x4) registers 1 through 4.

  • Page 131: Figure 4.9 – Signal Selection For Network Output Registers

    Network Output Register 2 P.068 Network Output Register 3 0 = Output power Network Output Register 4 factor P.069 0 = Encoder counter (x 4) Figure 4.9 – Signal Selection for Network Output Registers GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-54...
  • Page 132 P.090 Diagnostics Source This parameter is Parameter Range: 0 = Diagnostic not used used to select 1 = Terminal strip digital inputs 4, 3, 2, 1 internal information 2 = Terminal strip digital inputs 8, 7, 6, 5 such as I/O data, 3 = Terminal strip analog input normalized to network statistics, speed (see Appendix F)
  • Page 133 The Power Module type is displayed in the format V.nnn where V represents the drive's voltage rating (2 = 230V, 4 = 460V, 5 = 575V), and nnn represents horsepower. For example, the display 2.075 represents 230V, 75 HP. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-56...

  • Page 134: Second Menu V/Hz Parameter Descriptions (H.000 To H.022)

    4.6.3 Second Menu V/Hz Parameter Descriptions (H.000 to H.022) H.000 Motor Nameplate Base Volts Parameter Range: 100 VAC to 345 VAC This parameter identifies the motor Default Setting: 230 VAC nominal voltage as it appears on the motor Parameter Type: Configurable nameplate.
  • Page 135 When H.003 = 0, the drive automatically provides torque boost voltage that is a function of motor load. If the motor does not accelerate or a fault occurs, set parameter H.003 equal to 0. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-58...

  • Page 136: Figure 4.11 – Torque Boost Voltage

    H.003 Torque Boost Voltage (continued) Torque Boost H.003 = 1% Voltage Output Constant V/Hz Ratio Base Frequency Output Frequency (Hz) Figure 4.11 – Torque Boost Voltage H.004 Slip Compensation This parameter is Parameter Range: 0.00% to 10.00% of base frequency (H.001) used to improve Default Setting: 0.00% (no slip compensation)
  • Page 137 DC braking functions (H.008, H.007) must be greater than zero (0). When the motor decelerates to the preset DC Braking Start Frequency (H.006), the DC Braking Current (H.007) is applied to the motor after a Power Module-dependent delay time. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-60...
  • Page 138 H.006 DC Braking Start Frequency This parameter sets Parameter Range: 0.5 to P.004 (Maximum Speed) the frequency at Default Setting: which DC braking begins. Parameter Type: Tunable Refer also to parameters: H.005 DC Braking Enable H.007 DC Braking Current H.008 DC Braking Time With DC braking enabled (H.005 = ON), braking will be activated after a stop command when the motor speed is less than or equal to DC Braking Start Frequency (H.006).
  • Page 139 Refer to figure 4.12. The actual avoidance frequency selection is limited by Minimum Speed (P.003) and Maximum Speed (P.004). Normal acceleration and deceleration is not affected by this function. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-62...

  • Page 140: Figure 4.12 – Avoidance Frequency Band

    H.009 Avoidance Frequency Enable (continued) Max Hz AF 3 Avoidance Output AF 2 Frequency Band Frequency AF 1 Base Frequency Min Hz Speed Reference Figure 4.12 – Avoidance Frequency Band H.010, H.012, H.014 Avoidance Frequency Midpoint 1, 2, and 3 This parameter Parameter Range: 0.0 to 200.0 Hz...
  • Page 141 P.027. Stay clear of rotating machinery. Failure to observe this precaution could result in bodily injury. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-64...
  • Page 142 H.017 Input Power/Snubber Configuration Parameter Range: 0 = AC input, snubber resistor not used, This parameter is ride-through enabled. used to identify the input power supply 1 = AC input, snubber resistor is used, type/snubber ride-through enabled. resistor/line dip 2 = DC input, snubber resistor not used, ride-through ride-through disabled.
  • Page 143 Set H.018 = 1 for use with Reliance Electric RPM and XE AC motors. A special V/Hz curve (with two different slopes) will provide wider constant torque capability and best efficiency. Set H.018 = 2 for centrifugal fan and pump motor applications. Refer to figure 4.13. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-66...

  • Page 144: Figure 4.13 – Volts/Hertz Curve Selection

    H.018 Volts/Hertz Curve Type (continued) Motor Motor Motor Voltage Voltage Voltage (H.000) (H.000) (H.000) Volts Volts Volts Motor Motor Motor Base Frequency Base Frequency Base Frequency (H.001) (H.001) (H.001) Linear (0) Optimized (1) Squared (2) Figure 4.13 - Volts/Hertz Curve Selection H.019 Identification Result This parameter Parameter Range:...
  • Page 145 Do not connect a motor that cannot withstand maximum Power Module Output Amps reduced by selected Current Limit (P.005). Note that the identification procedure must not be performed when more than one motor is being driven by the inverter. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-68...
  • Page 146 H.020 Identification Request ( continued ) To activate the identification procedure after it has been enabled (H.020 = ON), the program mode must be exited. I-En will flash on the display to indicate the procedure has been enabled. The keypad START key must be pressed to start the procedure.

  • Page 147: Second Menu Vector Parameter Descriptions (U.000 To U.048)

    • If the speed reference is used as the torque reference, the %torque is computed Speed value x 150 = %torque reference U.017 (Top Speed) This assumes that P.028 = U.017. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-70...
  • Page 148 U.001 Encoder PPR This parameter Parameter Range: 512 = 512 PPR selects the number 1024 = 1024 PPR of pulses per 2048 = 2048 PPR revolution (PPR) of 4096 = 4096 PPR the encoder being used or selects = No encoder connected. Operate in sensorless vector sensorless vector control (SVC).
  • Page 149 810 to 900 If you change this parameter after performing self-tuning using parameter U.008, you must repeat the self-tuning procedure. * RPM AC motors are 4-pole regardless of motor base RPM GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-72...
  • Page 150 U.003 Motor Nameplate Base Frequency This parameter Parameter Range: 15.0 to 240.0 Hz identifies the motor Default Setting: 60.0 base frequency as it appears on the motor Parameter Type: Configurable nameplate. Refer also to parameters: U.002 Motor Poles U.005 Motor Nameplate RPM This parameter must be entered before parameter U.005...
  • Page 151 If the value is too close to the synchronous RPM, the drive may exhibit instability. This value directly affects torque linearity and the maximum attainable horsepower. If you change this parameter after performing self-tuning using parameter U.008, you must repeat the self-tuning procedure. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-74...
  • Page 152 U.006 Magnetizing Current This parameter Parameter Range: 10.00 to 80.00% identifies the Default Setting: Power Module-dependent, see Appendix C percentage of magnetizing current Parameter Type: Configurable (no load amps) with Refer also to parameters: U.008 Torque Self-Tune Enable respect to motor rated amps.
  • Page 153 U.008. Then the START key can be pressed to start the procedure. During the test, the motor will accelerate up to 90% of U.005 (Motor Nameplate RPM) even if this value is greater than the value set in P.004 (Maximum Speed). GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-76...
  • Page 154 U.009 Torque Self-Tune Result This parameter Parameter Range: 0 = Self tuning successful displays the results 1 = User initiated a normal stop. Self-tuning aborted. of the self-tuning 2 = Emergency stop or fault stop occurred during operation requested self-tuning. Self-tuning aborted. by parameter U.008.
  • Page 155 The higher the gain is set in this parameter, the higher the performance of the torque loop. If the gain is set too high, the drive will become more susceptible to overcurrent trips and/or instability. Decreasing the gain will help to increase stability. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-78...
  • Page 156 U.015 Torque Regulator Integral Gain This parameter Parameter Range: 10.0 to 628.0 radians/second determines the Default Setting: 200.0 performance of the torque regulator. Parameter Type: Tunable Refer also to parameters: U.014 Torque Regulator Proportional Gain For most applications, it is recommended that this value not be changed.
  • Page 157 The range of the tunable parameter P.004 (Maximum Speed) is limited by the value in U.017. • For applications not requiring constant horsepower operation, U.017 should be set equal to U.005 (Motor Nameplate RPM). GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-80...
  • Page 158 U.018 AC Line Volts The phase-to-phase Parameter Range: 180 to 300 VAC line voltage provided Default Setting: to the drive input power terminals. Parameter Type: Configurable Refer also to parameters: N/A The value entered should be within 10% of actual line voltage. U.019 Flux Current Regulator Proportional Gain This parameter Parameter Range:...

  • Page 159: Figure 4.14 – Motor Equivalent Circuit Diagram For Calculating Rotor Time Constant

    Lm = Xm / 2 x 3.14 x 60 L2 = X2 / 2 x 3.14 x 60 Note that this parameter is not functional in version 6.0. It is maintained for backward compatibility to previous firmware versions. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-82...
  • Page 160 U.022 Motor Nameplate Horsepower This parameter Parameter Range: 0.3 to 600.0 HP identifies the motor Default Setting: Power Module-dependent, see Appendix C horsepower as it appears on the motor Parameter Type: Configurable nameplate. Refer also to parameters: U.002 Motor Poles U.003 Motor Nameplate Base Frequency U.004 Motor Nameplate Amps U.005 Motor Nameplate RPM...
  • Page 161 For FVC operation, a zero speed reference is applied for the time specified in U.025, regulating torque based on load. Note that this will override the Minimum Speed setting (P.003). For SVC operation, magnetizing current is applied for the time specified in U.025. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-84...
  • Page 162 U.026 Current Compounding Gain Parameter Range: 0.0 to 1.000 This parameter specifies the gain Default Setting: 0.0 (Current compounding disabled) applied to the speed Parameter Type: Tunable PI output. This is used to generate the Refer also to parameters: U.027 Inertia Compensation Gain current compounding U.028 Losses Compensation Gain signal that is...
  • Page 163 This parameter is provided to accommodate various operating conditions. For a cold motor, the typical value should be 0.80. For a hot motor, the value should be 1.0. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-86...
  • Page 164 U.031 SVC Sync Direction Parameter Range: OFF = Disable synchronization When starting into a rotating load is = Search starts in motor forward direction required, this = Search starts in motor reserve direction parameter selects = Search starts in motor forward then reverse the direction in which direction the drive will search...
  • Page 165 U.045 Outer Control Loop Proportional Gain U.046 Outer Control Loop Integral Gain U.047 Outer Control Loop Trim Range Percentage U.048 Outer Control Loop Proportional Trim Enable See Appendix G for the outer control loop block diagram. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-88...
  • Page 166 U.042 Outer Control Loop Lead/Lag Low Frequency This parameter Parameter Range: 0.01 to 34.90 radians/second specifies the lead/lag Default Setting: low break frequency of the outer control Parameter Type: Tunable loop feedback. Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.043 Outer Control Loop Lead/Lag Ratio U.044 Outer Control Loop Reference Gain...
  • Page 167 U.044 Outer Control Loop Reference Gain U.046 Outer Control Loop Integral Gain U.047 Outer Control Loop Trim Range Percentage U.048 Outer Control Loop Proportional Trim Enable See Appendix G for the outer control loop block diagram. GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-90...
  • Page 168 U.046 Outer Control Loop Integral Gain This parameter Parameter Range: 0.01 to 141.37 radians/second selects the integral Default Setting: 2.00 gain of the outer control loop PI Parameter Type: Tunable amplifier. Refer also to parameters: U.040 Outer Control Loop Feedback Source U.041 Outer Control Loop Lead/Lag Select U.042 Outer Control Loop Lead/Lag Low Frequency U.043 Outer Control Loop Lead/Lag Ratio...

  • Page 169: Figure 4.15 – Outer Control Loop Proportional Trim

    OCL Prop Trim (U.047) Enable (U.048) OCL output (to speed loop block Top_spd diagram, see Appendix G) Speed ref S-curve block output Mult Figure 4.15 – Outer Control Loop Proportional Trim GV3000/SE 230 VAC Drive, Software Reference Version 6.04 4-92...
  • Page 170 HAPTER Troubleshooting the Drive Using Error Codes The drive can display two kinds of error codes, alarm and fault codes, to signal a problem detected during self tuning or drive operation. Fault and alarm codes are shown in tables 5.1 and 5.2. A special type of fault code, which occurs rarely, is the fatal fault code.

  • Page 171: Table 5.1 – List Of Alarm Codes

    Display will change to S-Ac when drive is started. Change U.008 to OFF to cancel self-tuning and clear S-En if desired. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 172: Identifying Fault Codes And Recovering

    5.2 Identifying Fault Codes and Recovering GV3000/SE drive fault codes are shown in table 5.2. To clear a single fault that has occurred so that the drive can be started again, correct any problems indicated by the fault code and press the STOP/RESET key on the keypad, or assert the fault reset from the selected control source (P.000).
  • Page 173 Increase acceleration time (P.001, P.017, acceleration) P.021). Overcurrent (at DC voltage too high. Check parameters H.006, H.007. DC braking) Overcurrent (At Increase deceleration time (P.002, P.018, Deceleration time too short. deceleration P.022). GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 174 Table 5.2 - List of Fault Codes (Continued) Fault Code Fault Cause Corrective Action Description Drive has exceeded maximum allowable Vector: check parameters Encoder Overfrequency output frequency. PPR (U.001), Motor Poles (U.002), Base Regenerating energy is too high. Frequency (U.003). Stability or slip compensation circuit V/Hz: check DC bus voltage;...
  • Page 175 STOP START RESET Step 2. Press the ¥ key until Err is displayed. AUTO Forward RUNNING SPEED Reverse VOLTS REMOTE AMPS PROGRAM AUTO FORWARD REVERSE TORQUE ENTER Password PROGRAM STOP START RESET GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 176 Step 3. Press the ENTER key. If no faults have occurred, Err will be displayed again. If only one fault has AUTO Forward occurred, the fault code will be displayed as SPEED RUNNING Reverse REMOTE VOLTS AMPS the first entry in the log. If more than one PROGRAM AUTO FORWARD...
  • Page 177 Step 10. Err will be displayed again to indicate that the log is empty. AUTO Forward SPEED RUNNING Reverse REMOTE VOLTS AMPS PROGRAM AUTO FORWARD TORQUE REVERSE ENTER PROGRAM Password STOP START RESET Step 11. Press the PROGRAM key to access program mode. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 178: Identifying Fatal Fault Codes And Recovering

    5.4 Identifying Fatal Fault Codes and Recovering Fatal fault codes are distinguished by the letter F preceding the code. They normally indicate a malfunction of the microprocessor on the Regulator board. In some cases, fatal fault codes can be reset and the drive can be re-started. Table 5.3 lists the fatal codes which can be reset.
  • Page 179 5-10 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 180 PPENDIX Alphabetical Listing of Parameters First Menu General Parameters Accel Time (RAMP 1) ..................P.001 Control Source ....................P.000 Current Limit ...................... P.005 Decel Time 1 (RAMP 1) ..................P.002 Maximum Speed ....................P.004 Minimum Speed ....................P.003 Second Menu Password ................... P.006 Second Menu General Parameters Accel Time 2 (RAMP 2) ..................
  • Page 181 Motor Nameplate Base Frequency ..............H.001 Motor Nameplate Volts ..................H.000 Overfrequency Limit ..................H.022 Slip Compensation .................... H.004 Sync Direction ....................H.016 Torque Boost Voltage ..................H.003 Volts/Hertz Curve Type ..................H.018 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 182 Second Menu Vector Parameters AC Line Volts ....................U.018 Current Compounding Gain ................U.026 Encoder PPR ....................U.001 Field Weakening Start RPM ................U.016 Flux Current Regulator Integral Gain ..............U.020 Flux Current Regulator Proportional Gain ............U.019 High DC Bus Fault Avoidance Enable .............. U.024 Inertia Compensation Gain ................
  • Page 183 Torque Detection Level 1 .................. r.063 Torque Detection Level 2 .................. r.064 Torque Detection Level 3 .................. r.065 Torque/Current Limit Source................r.025 Refer to the Remote Meter Interface board manual (D2-3341) for the RMI parameter descriptions. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 184 PPENDIX Record of User Parameter Settings Parameter Name Setting Parameter No. Date First Control Source P.000 Menu Accel Time 1 (RAMP 1) P.001 General Decel Time 1 (RAMP 1) P.002 Minimum Speed P.003 Maximum Speed P.004 Current Limit P.005 Second Menu Password P.006 P.007 Terminal Strip Digital Inputs Configure...
  • Page 185 P.067 Network Output Register 3 Source P.068 Network Output Register 4 Source P.069 Diagnostics Source P.090 Diagnostics Display P.091 Power Module Output Amps P.095 Software Version Number P.098 Power Module Type P.099 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 186 Parameter No. Setting Date Parameter Name Second H.000 Motor Nameplate Volts Menu H.001 Motor Nameplate Base Frequency Volts/ H.002 Motor Nameplate Amps Hertz H.003 Torque Boost Voltage H.004 Slip Compensation H.005 DC Braking Enable H.006 DC Braking Start Frequency H.007 DC Braking Voltage H.008 DC Braking time...
  • Page 187 U.044 Outer Control Loop Reference Gain Outer Control Loop Proportional Gain U.045 U.046 Outer Control Loop Integral Gain Outer Control Loop Trim Range Percentage U.047 U.048 Outer Control Loop Proportional Trim Enable GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 188 Parameter Name Parameter No. Setting Date Analog Output 1 Source Second r.001 Menu Analog Output 1 Offset r.002 Analog Output 1 Gain r.003 Analog Output 2 Source r.004 Analog Output 2 Offset r.005 Analog Output 2 Gain r.006 Analog Output 3 Source r.007 Analog Output 3 Offset r.008...
  • Page 189 PPENDIX Power Module-Dependent Parameter Default Values (230 V Series) Second Menu General Parameters (USA Defaults) Power Module Parameter Parameter 30V2060 40V2060 50V2060 60V2060 75V2060 100V2060 Name Carrier P.047 Frequency (kHz) Note: The drives can use any carrier frequency of 2, 4 or 8 kHz. But when 8 kHz of carrier frequency is used, the drive's rated output current is automatically limited to 80%.
  • Page 190 PPENDIX Default Parameter Settings First and Second Menu General Parameters EUROPE JAPAN Parameter (P.049 = EUr) (P.049 = JPn) Parameter Name (P.049 = USA) P.000 LOCL LOCL Control Source LOCL 20.0 20.0 P.001 20.0 Accel Time 1 20.0 20.0 P.002 Decel Time 1 20.0 P.003...
  • Page 191 Manual Reference Preset Enable P.054 Level Sense Start Enable P.055 STOP/RESET Key Disable P.060 Network Drop Number P.061 Network Connection Type Option Port: Communication Loss P.062 : Parameter default is Power Module-dependent. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 192 Second Menu General Parameters (Continued) JAPAN EUROPE Parameter (P.049 = EUr) (P.049 = JPn) (P.049 = USA) Parameter Name P.063 Option Port: Network Reference Source P.064 Option Port: Network Trim Reference Source P.065 Option Port: Type and Version P.066 Network Output Register 1 Source P.067 Network Output Register 2 Source P.068...
  • Page 193 Outer Control Loop Proportional Gain 2.00 2.00 2.00 U.046 Outer Control Loop Integral Gain 2.00 2.00 U.047 Outer Control Loop Trim Range Percentage Outer Control Loop Proportional Trom Gain U.048 : Parameter default is Power Module-dependent. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 194 PPENDIX Configuring the Digital Inputs When the RMI Board Is Installed in the Drive The GV3000/SE Regulator board contains three user-configurable digital inputs. Parameter P.007 (Terminal Strip Digital Inputs Configure) and P.008 (Terminal Strip Speed Reference Source) are used to specify how these digital inputs are used. If an optional Remote Meter Interface (RMI) board is installed in the drive, four additional digital inputs are available.
  • Page 195 0-3, 5, 6 1-7, 9-12 1-7, 9-12 0, 1 0-3, 5, 6 4-7, 12 4-7, 12 0, 1 0-7 (all) 0, 1 0, 2, 5 0, 2, 5 0, 2, 5 0-3, 5, 6 GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 196 Example 1 Functions to be assigned to Regulator board terminal strip: • 2 preset speeds • TRQ/SPD • FWD/REV Function to be assigned to RMI terminal strip: • To configure the Regulator board digital inputs for the above functions, P.007 should be set to 10, and P.008 should be set to 2.

  • Page 197: Figure F.1 – Terminal Strip Analog Input

    PPENDIX Using the Terminal Strip Analog Input An analog reference input is provided at terminals 12 through 15 on the drive's Regulator board. This input accepts either a +/–10 VDC or 0 to 20 mA signal. The analog-to-digital conversion provides 10-bit plus sign resolution and a digital range of +/–1024.

  • Page 198: Table F.1 – Analog Input Conversion Scaling For Speed Or Trim Reference

    P.004. If these parameters are changed while the drive is running, and the analog input is used as the speed or trim reference, the speed reference will change even though the input value has not. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 199 Figure F.2 illustrates how the analog signal is scaled internally by the drive when it is used as the speed or trim reference. The solid line indicates the conversion when the non-inverted state is selected (P.011 is even). The dashed line indicates the conversion when the inverted state is selected (P.011 is odd).

  • Page 200: Table F.2 – Analog Input Conversion Scaling For Torque Reference

    Negative torque limit of the drive. (- 150% of the rated motor -10 VDC torque.) • The maximum positive analog input value (+10 VDC or 20 mA) corresponds to the positive torque limit of the drive (+150% of the rated motor torque). GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 201 • The maximum negative analog input value (-10 VDC) corresponds to the negative torque limit of the drive (-150% of the rated motor torque). • The minimum analog input value (0 VDC or 0 mA) corresponds to zero torque reference. Refer to the GV3000/SE drive hardware reference manual for terminal location, wiring guidelines, and jumper settings.
  • Page 202 PPENDIX Drive Regulation Overview The GV3000/SE digital drive provides vector or volts/hertz regulation of AC motors. Parameter P.048 (Volts/Hertz or Vector Regulation) is used to select the type of regulation for the application. Volts/Hertz Regulation (P.048 = U-H) Volts/hertz regulation provides general purpose open loop AC drive control. It does not use an encoder feedback device.
  • Page 203 If there is no option board installed, the OCL is enabled when the drive is running (that is, the speed and torque controllers are active) and is disabled if the drive is stopped. GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 204: Figure G.1 – Volts/Hertz Regulator Block Diagram

    Figure G.1 – Volts/Hertz Regulator Block Diagram Drive Regulation Overview...

  • Page 205: Figure G.2 – Flux Vector Control Block Diagram

    Figure G.2 – Flux Vector Control Block Diagram AC Line Reference Selection Speed Loop Torque Power See figure G.4 See figure G.5 Controller Devices Estimated speed Current feedback feedback Motor Figure G.3 – Sensorless Vector Control Block Diagram GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 206: Figure G.4 – Vector Regulator: Reference Detail

    Figure G.4 – Vector Regulator: Reference Detail Drive Regulation Overview...

  • Page 207: Figure G.5 – Vector Regulator: Speed Loop Detail

    Figure G.5 – Vector Regulator: Speed Loop Detail GV3000/SE 230 VAC Drive, Software Reference Version 6.04...

  • Page 208: Figure G.6 – Vector Speed Pi And Iq Reference Limit Selection

    Figure G.6 – Vector Speed PI and Iq Reference Limit Selection Drive Regulation Overview...

  • Page 209: Figure G.7 – Outer Control Loop Block Diagram

    Figure G.7 – Outer Control Loop Block Diagram GV3000/SE 230 VAC Drive, Software Reference Version 6.04...
  • Page 210 Publication D2-3416-1 - August 1999 © 1999 Rockwell International Corporation, All rights reserved. Printed in Japan.

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