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GV3000/SE 230
User Manuals: Rockwell Automation GV3000/SE 230 Drive
Manuals and User Guides for Rockwell Automation GV3000/SE 230 Drive. We have
1
Rockwell Automation GV3000/SE 230 Drive manual available for free PDF download: Startup Manual
Rockwell Automation GV3000/SE 230 Startup Manual (211 pages)
VAC 30-100 HP General Purpose (Volts/Hertz) and Vector Duty Drive
Brand:
Rockwell Automation
| Category:
Controller
| Size: 2 MB
Table of Contents
Table of Contents
3
List of Figures
5
List of Tables
6
Preface
7
Chapter 1 Starting up the Drive for Volts/Hertz Regulation
8
Preparing for Start up (Volts/Hertz)
9
If You Have a Problem
9
Start-Up Procedure (Volts/Hertz)
10
Power up the Drive
10
To Restore a Default Parameter Value after Writing over It
10
To Restore All the Default Values to General (P) Parameters
10
Select Program Mode
11
Program First Menu General Parameters P.000 - P.005
11
Return to Monitor Mode
26
Check Motor Rotation Direction
27
Chapter 2 Starting up the Drive for Vector Regulation
32
Preparing for Start up (Vector)
33
Start-Up Procedure (Vector)
34
Program the Drive for Vector Regulation
37
Program First Menu General Parameter P.000 - P.005
39
Set the Motor Top Speed
57
Perform Vector Regulator Self-Tuning
58
What Happens if a Fault Occurs During Self-Tuning?
59
Check Self-Tuning Results
61
Tune the Speed Regulator
67
End of Vector Start-Up Procedure
68
Using the Keypad/Display to Program
69
Chapter 3 Using the Keypad/Display to Program, Monitor, and Control the Drive
70
Monitor Mode
70
Displaying the Selected Reference
70
Figure 3.2 - Example of a Monitor Mode Display
70
Entering the Manual Speed Reference
71
Program Mode
71
Drive Control
72
The Display
72
Display Range
72
Figure 3.3 - Example of a Program Mode Display
72
Scaling the Manual Reference, Speed Display, and Reference Display Using
73
Table 3.1 - Display Range Examples
73
The Keypad
74
Drive Status Leds
76
Table 3.2 - Drive Status Leds
76
Table 3.3 - Monitor Mode Leds
77
Parameter Menus
78
Chapter 4 Programming Reference
78
Parameter Types
79
Figure 4.1 - Parameter Menu Structure
79
Displaying or Changing Parameter Values
80
Ensuring Program Security
82
First Menu Parameters
83
First Menu General Parameter Descriptions (P.000 to
83
P.000 Control Source
83
P.001 Accel Time 1 (RAMP 1)
84
Table 4.1 - Speed Reference Source Based on P.000 and AUTO/MAN Key Status
84
P.002 Decel Time 1 (RAMP 1)
85
P.003 Minimum Speed
86
P.004 Maximum Speed
86
P.005 Current Limit
87
P.006 Second Menu Password
87
Second Menu Parameters
88
Entering the Second Menu Password
88
Second Menu General Parameter Descriptions
91
P.007 Terminal Strip Digital Inputs Configure
91
Table 4.2 - Function Selection for Digital Inputs 6, 7, and 8 ......................... Table 4.3 - Acceptable P.007 and P.008 Selection Combinations
91
Fwd/Rev
92
Ramp 1/2
92
Rem/Loc
92
REM/LOC Input Example
92
Inrteraction with P.008
93
Trq/Spd
93
P.008 Terminal Strip Speed Reference Source
94
Acceptable P.007 and P.008 Selection Combinations
95
P.007/P.008 Selection Example
95
P.009 Terminal Strip Analog Input Offset
95
P.010 Terminal Strip Analog Input Gain
96
P.011 Terminal Strip Analog Input Configure
96
P.012 Terminal Strip Analog Output Source
97
Analog Output Selection and Scaling
98
P.013 Output Relay Configuration
98
Figure 4.3 - Trim Reference Source Selection
99
P.014 Trim Reference Source
99
Figure 4.4 - Draw and Trim Gain
100
P.015 Trim Gain Percentage
100
P.016 Draw Gain Percentage
100
P.017 Accel Time 2 (RAMP 2)
101
P.018 Decel Time 2 (RAMP 2)
101
Figure 4.5 - S-Curves
102
P.019 S-Curve Enable
102
P.020 Jog Speed Reference
103
P.021 Jog Ramp Accel Time
103
P.022 Jog Ramp Decel Time
104
P.023 MOP Accel/Decel Time
104
P.024 MOP Reset Configuration
105
P.025 Stop Type
105
P.026 Function Loss Response
106
P.027 Forward/Reverse Configuration
107
P.028 Speed Display Scaling
107
V/Hz Speed Display Scaling Example
108
P.029 Elapsed Time Meter
109
P.030 Elapsed Time Meter Reset
109
P.031 to P.038 Preset Speed 1 through Preset Speed 8
109
Table 4.4 - Preset Speed Digital Inputs
110
P.039 Encoder Loss Enable
111
Figure 4.6 - Typical Preset Operation
111
P.040 Motor Overload Enable
112
P.041 Motor Overload Type
112
P.042 Line Dip Ride-Through Time
113
P.043 Fault Auto Reset Attempts
113
P.044 Fault Auto Reset Time
114
Table 4.5 - Faults that Can be Auto Reset
114
P.045 Output Phase Loss Enable
115
P.047 Carrier Frequency (Khz)
115
P.048 Volts/Hertz or Vector Regulation
116
P.049 Country Defaults
116
P.050 Restore Defaults
117
P.051 Programming Disable
117
P.052 AUTO/MAN Key Disable
118
Table 4.6 - AUTO/MAN Key Status Based on P.000 and
118
P.053 Manual Reference Preset Enable
119
P.054 Level Sense Start Enable
120
Figure 4.7 - Drive Start, Stop, and Running Status When Configured for Edge Control Vs. Level Control
121
Figure 4.8 - Sample Alarm Circuit for 30-100 HP Drives Using the Level Sense Enable Feature
122
P.055 STOP/RESET Key Disable
123
Table 4.7 - STOP/RESET Key Status Based on P.000 and
123
P.060 Network Drop Number
124
P.061 Network Connection Type
124
P.062 Option Port: Communication Loss Response
125
P.063 Option Port: Network Reference Source
128
P.064 Option Port: Network Trim Reference Source
129
P.065 Option Port: Type and Version
129
Figure 4.9 - Signal Selection for Network Output Registers
131
P.090 Diagnostics Source
132
P.091 Diagnostics Display
132
P.095 Power Unit Output Amps
133
P.098 Software Version Number
133
P.099 Power Module Type
133
H.000 Motor Nameplate Base Volts
134
H.001 Motor Nameplate Base Frequency
134
Second Menu V/Hz Parameter Descriptions (H.000 to H.022)
134
Figure 4.10 - Volts/Hertz Ratio
134
H.002 Motor Nameplate Amps
135
H.003 Torque Boost Voltage
135
H.004 Slip Compensation
136
H.005 DC Braking Enable
137
H.006 DC Braking Start Frequency
138
H.007 DC Braking Current
138
H.008 DC Braking Time
139
H.009 Avoidance Frequency Enable
139
H.010, H.012, H.014 Avoidance Frequency Midpoint 1, 2, and 3
140
H.011, H.013, H.015 Avoidance Frequency Band 1, 2, and 3
141
H.016 Sync Direction
141
H.017 Input Power/Snubber Configuration
142
Snubber Resistor
142
H.018 Volts/Hertz Curve Type
143
Figure 4.13 - Volts/Hertz Curve Selection
144
H.019 Identification Result
144
H.020 Identification Request
145
H.021 AC Line Volts
146
H.022 Overfrequency Limit
146
U.000 Torque Reference Source
147
Second Menu Vector Parameter Descriptions (U.000 to U.048)
147
U.001 Encoder PPR
148
U.002 Motor Poles
149
U.003 Motor Nameplate Base Frequency
150
U.004 Motor Nameplate Amps
150
U.005 Motor Nameplate RPM
151
U.006 Magnetizing Current
152
U.007 Motor Nameplate Volts
152
U.008 Torque Self-Tune Enable
153
U.009 Torque Self-Tune Result
154
U.012 Speed Regulator Proportional Gain
154
U.013 Speed Regulator Integral Gain
155
U.014 Torque Regulator Proportional Gain
155
U.015 Torque Regulator Integral Gain
156
U.016 Field Weakening Start RPM
156
U.017 Motor Top Speed
157
U.018 AC Line Volts
158
U.019 Flux Current Regulator Proportional Gain
158
U.020 Flux Current Regulator Integral Gain
158
Figure 4.14 - Motor Equivalent Circuit Diagram for Calculating Rotor Time Constant
159
U.021 Rotor Time Constant
159
U.022 Motor Nameplate Horsepower
160
U.023 Low DC Bus Fault Avoidance Enable
160
U.024 High DC Bus Avoidance Enable
161
U.025 Zero Speed Hold Time
161
U.026 Current Compounding Gain
162
U.027 Inertia Compensation Gain
162
U.028 Losses Compensation Gain
163
U.030 SVC Slip Adjust
163
U.031 SVC Sync Direction
164
U.032 SVC Flux Current Regulator Gain
164
U.040 Outer Control Loop Feedback Source
165
U.041 Outer Control Loop Lead/Lag Select
165
U.042 Outer Control Loop Lead/Lag Low Frequency
166
U.043 Outer Control Loop Lead/Lag Ratio
166
U.044 Outer Control Loop Reference Gain
167
U.045 Outer Control Loop Proportional Gain
167
U.046 Outer Control Loop Integral Gain
168
U.047 Outer Control Loop Trim Range Percentage
168
U.048 Outer Control Loop Proportional Trim Enable
169
Figure 4.15 – Outer Control Loop Proportional Trim
169
Troubleshooting the Drive Using Error Codes
170
Alarm Codes
170
Error Log
170
Fault Codes
170
Identifying Alarm Codes and Recovering
171
Table 5.1 - List of Alarm Codes
171
Identifying Fault Codes and Recovering
172
Table 5.2 - List of Fault Codes
172
Accessing, Reading, and Clearing the Faults in the Error Log
175
Identifying Fatal Fault Codes and Recovering
178
Table 5.3 - Fatal Fault Codes that Can be Reset
178
Alphabetical Listing of Parameters
180
First Menu General Parameters
180
Second Menu General Parameters
180
Record of User Parameter Settings
184
Power Module-Dependent Parameter Default Values (230 V Series)
189
Second Menu General Parameters (USA Defaults)
189
Second Menu Vector Parameters (USA Defaults)
189
Second Menu Volts/Hertz Parameters (USA Defaults)
189
Default Parameter Settings
190
First and Second Menu General Parameters
190
Figure 4.11 - Torque Boost Voltage
192
Figure 4.12 - Avoidance Frequency Band
192
Figure F.1 - Terminal Strip Analog Input
197
F.1 Configuring the Analog Input
198
F.2 Using the Analog Input as Speed or Trim Reference
198
Configuring the Digital Inputs
194
When the RMI Board Is Installed in the Drive
194
Summary of Options for P.007, P.008, and R.030
195
Table F.1 - Analog Input Conversion Scaling for Speed or Trim Reference
198
Analog Input Conversion Scaling
199
Table F.2 - Analog Input Conversion Scaling for Torque Reference
200
To Adjust the Gain (P.010)
200
To Adjust the Offset (P.009)
200
Drive Regulation Overview
202
Vector Regulation (P.048 = UEC)
202
Volts/Hertz Regulation (P.048 = U-H)
202
Figure G.1 - Volts/Hertz Regulator Block Diagram
204
Figure G.2 - Flux Vector Control Block Diagram
205
Figure G.3 - Sensorless Vector Control Block Diagram
205
Figure G.4 - Vector Regulator: Reference Detail
206
Figure G.5 - Vector Regulator: Speed Loop Detail
207
Figure G.6 - Vector Speed PI and Iq Reference Limit Selection
208
Figure G.7 - Outer Control Loop Block Diagram
209
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