Related Manuals for Rockwell Automation Allen-Bradley M100
Summary of Contents for Rockwell Automation Allen-Bradley M100
- Page 1 M100 Electronic Motor Starters Bulletins M105, M109 User Manual Original Instructions...
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Page 2: Important User Information
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. -
Page 3: Table Of Contents
Control Power Voltage Source......... . . 28 Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 4 Fault and Warning Codes ........... 44 Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 5: Preface
Normally open OSSD Output signal switching device Average frequency of a dangerous failure Performance Level POST Power-on self-test Proof test interval SCPD Short-circuit protection device Safety integrity level Safe torque off Thermal capacity utilization Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 6 ESD control procedures are not followed. If you are not familiar with static control procedures, See applicable ESD protection handbooks. ATTENTION: After a short circuit occurs, you must verify device functionality. Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 7: Additional Resources
IC-TD002 assemblies. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Helps configure complete, valid catalog numbers and build complete quotes based on Product Selection and Configuration tools, rok.auto/systemtools detailed product information. - Page 8 Preface Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 9: Overview
A full load ampere (FLA) selector dial is also installed on the front of the unit, which can be used to configure the M100 starter protection features. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 10: Starter Features
M100 reversing starter No functional safety 0.75…9 A Screw terminals M109 M100 non-reversing starter Functional safety 4.6…23 A Push-in terminals For a list of available accessories, see the M100 Starter Specifications Technical Data, publication M100-TD001. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 11: Specifications
Minimum distance to other units, same type Zero-stack capability Degree of protection IP20 with terminal blocks installed 9 A configuration 406 x 305 x 203 mm Minimum enclosure size (16 x 12 x 8 in.) 23 A configuration Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 12: Power-Up Tests
A critical error is defined as an issue that could result in indeterminate device operation — for example, non-volatile memory or RAM corruption. IMPORTANT If the system detects any critical errors during the POST, essential functions performed by the M100 starter must be stopped until the errors are resolved. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 13: Safe Torque Off Function
IMPORTANT The following safety requirements are based on the standards that are current at the time of certification. For product certifications currently available from Rockwell Automation, see rok.auto/certifications. Functional Safety Ratings The M100 starter series models conform to the following functional safety standards. -
Page 14: Important Safety Considerations
ATTENTION: Use the system devices within their specified ratings. ATTENTION: We recommend that you consult a certification body regarding assessment of conformity to the required safety integrity level or Performance Level. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 15: Functional Testing Instructions
These safety inputs are 24V DC (U ) type 1 rated inputs, as defined in EN 60947-1. For wiring diagram information, see Wiring Diagrams. The M100 starter has the following safety inputs, types, and compatibility. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 16 If either input is de-energized, the device enters the safe state. The M100 starter has the following three-wire control functional safety operating modes. Figure 2 - Functional Safety Operation Modes for Three-wire Configurations Motor On Motor Off Stop Start Fault Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 17: Functional Safety Selv/Pelv Control Power Input
The control power source conforms to the SELV/PELV requirements of IEC 60364-4-41. • The control power source fault voltage is limited to 60V maximum. • The 60V maximum limit includes ripple, isolation, and noise. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 18 Chapter 2 Safe Torque Off Function Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 19: Installation
Although the M100 starter is designed to be mounted in a vertical orientation, it operates correctly when mounted horizontally. Figure 5 - Horizontal Mounting IMPORTANT If the M100 starter is mounted horizontally, do not mount additional M100 starter units in the space above or below the unit. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 20: Din Rail Mounting
When mounted on a DIN Rail in vertical orientation, the M100 starter provides top-feed power line and bottom-feed motor load terminations. For additional information on mounting the M100 starter on DIN Rail, see the M100 Motor Starters Installation Instructions, publication M100-IN001. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 21: Approximate Dimensions
Height Width Depth Table 7 - Approximate Dimensions Starter Size Height [mm (in.)] Width [mm (in.)] Depth [mm (in.)] 158.1 (6.22) 22.5 (0.89) 148 (5.83) 23 A 180.6 (7.11) 45 (1.77) 168.7 (6.64) Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 22: Connect Power
To connect power to the M100 starter, perform the following steps. Figure 8 - Power Connector Installation Wiring Connection Push-in Terminal Version Screw Terminal Version Table 8 for recommended wiring installation tool Terminal Block Installation click click Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 23: Line And Load Connections
ATTENTION: For UL certification, the wire ties are required to achieve the maximum short circuit rating. Figure 9 - Secure the Power Cables max 5 cm (2 in.) max 5 cm (2 in.) max 5 cm (2 in.) Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 24: Wire Terminals
24V DC, 100 mA maximum 24V DC input — remote reset 24V DC input — remote reset — — 24V DC safety demand 1 (OSSD) — — 24V DC safety demand 2 (OSSD) Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 25: Wiring Diagrams
Line — wiring on terminals L1 and L3 only • Load — wiring on terminals T1 and T3 only Any other connection that is installed on the line or load side causes the M100 starter to generate a single-phase miswire fault. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 26 Chapter 3 Installation Figure 11 - Single-phase Wiring 1 /L1 3/L2 5/L3 2/T1 4/T2 6/T3 Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 27: Control Wiring Diagram
Remote Reset, Reversing, Auxiliary A 1 + +24 V A 2 - In 1 Start In 2 Stop OSSD Safety Device Functional Safety Devices Only Remote Reset Reverse O -1 Status O -2 Fault Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 28: Control Power Voltage Source
All M100 starters must use a 24V DC (-15% / +10%) control power source on the A1+/A2-terminals. The M100 starter is designed with internal overcurrent protection to limit the maximum energy into the control circuit. For Functional Safety applications, see Table Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 29: Configuration And Operation
To configure the M100 starter for single- or three-phase operation, select the appropriate DIP switch setting, which is located on the front of the unit. See Figure 14 for more information. Three-phase Power Figure 14 - Power Phase DIP Switch Location DIP switch Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 30: Automatic Reset
(1) In this state, the output measures 0V (± 10 mV), with a 240 Ω load to common. (2) In this state, the output measures the control voltage at A1+ (+0V / -1V), with a 240 Ω load to common. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 31: Auxiliary Output Fault Status
To help prevent nuisance tripping, stop the motor load before you issue a start command. Table 16 - Remote Reset Input Input Input Setting Action No action Remote Reset (requires N.O. push button) Trip reset Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 32 Chapter 4 Configuration and Operation Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 33: Status Indicators
ATTENTION: Do not rely only upon LED status indicators for safety operations. Table 20 - Safety LED LED Indicator LED Activity Device State Green Steady on The M100 starter is in a Safe Torque Off state — All other conditions Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 34 Chapter 5 Status Indicators Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 35: Protection Functions
Remote Reset Control Input When 24V DC is applied to the reset (RES) input, a trip reset signal is sent. If the trip condition is no longer present, the fault is reset. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 36: Trip Reset
Figure 17 - Trip Reset for Three-wire Configurations Motor On Motor Off Stop Start Fault Trip Reset Figure 18 - Trip Reset for Two-wire Configurations Motor On Motor Off Stop Start Fault Trip Reset Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 37: Thermal Overload Protection
A thermal overload warning occurs when the TCU value is greater than or equal to 90%. The thermal overload warning is cleared when the TCU value drops below the thermal overload warning level. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 38: Trip Curves
Cold Trip Curve [20 °C / 68 °F] Hot Trip Curve [20 °C / 68 °F] 1000 1000 FLA = <19 A FLA = 23 A FLA = 23 A FLA Multiple FLA Multiple Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 39 0.75 0.75 Locked Rotor FLA Multiple Figure 22 - Maximum Starts per Minute @ 20 °C (68 °F) — 9 A and 23 A Devices, 100% FLA 0.75 0.75 Locked Rotor FLA Multiple Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
- Page 40 Chapter 6 Protection Functions Figure 23 - Simplified Motor Start Locked Rotor Time Motor FLA (RMS) Motor Load (RMS) 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Time [s] Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 41: Phase Loss Protection
• Signal sent when a phase imbalance condition exists for at least 0.1 s • The Motor Status LED flashes the trip code Phase imbalance warning signal Table 17 Table 23 • Cleared when the phase imbalance condition ends Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 42 Chapter 6 Protection Functions Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 43: Troubleshooting
équipements sous tension ou à proximité de ceux-ci. AVERTISSEMENT: Le personnel de maintenance doit être formé aux pratiques, procédures et exigences de sécurité associées à ses missions respectives. AVERTISSEMENT: Ne travaillez pas seul sur un équipement sous tension. Rockwell Automation Publication M100-UM001A-EN-P - February 2025... -
Page 44: Fault And Warning Codes
To reset the Test fault, press the reset button for less than than 3 seconds 2 seconds Test Fault Attempt to dislodge the reset button The M100 starter controller reset button is stuck or damaged Replace the device if necessary Rockwell Automation Publication M100-UM001A-EN-P - February 2025... - Page 45 Cycle control power Contact Rockwell Automation Support Replace device Cycle control power 14…18 Internal safety diagnostics error Contact Rockwell Automation Support Safety Diagnostics Error Replace device (1) Active on functional safety devices only. Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
- Page 46 Chapter 7 Troubleshooting Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
- Page 47 M100 Electronic Motor Starters User Manual Notes: Rockwell Automation Publication M100-UM001A-EN-P - February 2025...
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Page 48: Rockwell Automation Support
At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, ProposalWorks, and Rockwell Automation are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.
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