Installing The Stopper Lever; Installing The Segment; Installing The Shift Guide And Shift Lever Assembly - Yamaha YZ250F Owner's Service Manual

INSTALLING THE STOPPER LEVER

EAS1SM5261
1. Install:
• Torsion spring "1"
• Collar "2"
• Stopper lever "3"
• Bolt (stopper lever) "4"
Bolt (stopper lever)
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
LT
4 2
EAS1SM5262

INSTALLING THE SEGMENT

1. Install:
• Segment "1"
• Segment bolt
Segment bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
TIP
• Align the notch "a" on the segment with the
pin "b" on the shift cam.
• With the stopper lever pushed down, install
the segment.
ECA1DX1022
NOTICE
If the segment gets an impact, the stopper
lever may be damaged. Take care not to
give an impact to it when tightening the bolt.
EAS1SM5263
3
1
INSTALLING THE SHIFT GUIDE AND SHIFT
LEVER ASSEMBLY
1. Install:
• Spring "1"
• Pawl pin "2"
• Pawl "3"
(to the shift lever "4")
TIP
Apply the engine oil on the spring, pawl pin and
pawl.
2. Install:
• Shift lever assembly "1"
(to the shift guide "2")
2
3. Install:
• Shift lever assembly "1"
• Shift guide "2"
TIP
• The shift lever assembly is installed at the
same time as the shift guide.
• Apply the engine oil on the segment bolt shaft.
2
1
5-50
SHIFT SHAFT
1