Related Manuals for KUKEN PTS-800ES
Summary of Contents for KUKEN PTS-800ES
- Page 1 Operation Manual Read this Operation Manual thoroughly and the separate "Instruction Manual" before using. KUKEN CO., LTD.
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Page 2: Table Of Contents
Table of Contents Main Unit : Part Name and Functions Controller : Part Name and Functions Unique Functions Preparation ( 1 ) Attaching Accessory Preparation ( 2 ) - ① Initial Setting (Description) Preparation ( 2 ) - ② Initial Setting (Operation) Preparation ( 3 ) How to Set The Torque How to Fasten... -
Page 3: Main Unit : Part Name And Functions
Main Unit : Part Name and Functions Throttle Button Starts / stops the machine. Lock Lever Pressing the lock lever to fix the D Handle. D Handle The D Handle rotates freely. Battery Box Stores 6 AA batteries to operate the controller unit. -
Page 4: Controller : Part Name And Functions
Controller Unit : Part Name And Functions JUDGMENT LAMP OK (GREEN) : Lights when the fastening is completed successfully. NG ( RED ) : Lights when the set torque cannot be obtained due to interruption or error. Display Panel Displays the torque + and - keys Uses to change SETUP Lamp (Red) -
Page 5: Unique Functions
Use 6 of AA dry cell batteries. Alkaline (recommended) and also Ni-MH is available. ② Data Transmission ( Option ) PTS can be connected to a computer or the printer ( option ) with the KUKEN original transmission cable ( option ) to transfer results. -
Page 6: Preparation ( 1 )
Reaction force absorber (option) "O" Ring Attach the reaction force absorber and then attach the spiral retainer ring. Warning Operating PTS-800ES without a reaction force absorber may cause injuries. Please do not operate PTS-800ES without a reaction force absorber. -
Page 7: Preparation (2)-①
Preparation (2)-① Initial Setting ( Description ) Before using PTS, following modes must be selected. (1) Selection of Transmission Mode ( Transmission Model is optional ). There are 2 types of PTS models. Transmission model and non-transmission model. If non-transmission model, either mode below may be selected. ①... -
Page 8: Preparation (2)-②
Preparation (2)-② Initial Setting ( Operation ) This section describes how to select and set each mode. Please follow the instruction below. ① Make sure the machine is turned off. Press ④ for a few second and press the power switch while pressing ④. -
Page 9: Preparation ( 3 )
Preparation (3) How to Set The Torque This section describes how to pre-set the torque for keys ① through ④． For example, to pre-set ① with 600 Nm. ① Turn on the power switch and make sure the display blinks. Press ①... -
Page 10: How To Fasten
How to Fasten Industrial Mode [Ind] Selecting the pre-set number ( for example, the pre-set number ① and 600Nm ) Blinking ① Press the power switch. The display shows [ 0 ] blinking. ② Press ① for a few seconds. The pre-set ① is set 600 Nm. When the display indicates ①... - Page 11 How to Fasten Industrial Mode [Ind] How to insert the socket with the throttle button ( slow start ) Press gently Pressing the throttle button gently to rotate the spindle. It is easier to insert the socket when the spindle slowly rotates.
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Page 12: How To Loosen
How to Loosen ( 2 ) Industrial Mode [Ind] The maximum loosening torque for [ Ind ] mode is 800 Nm. ① Turn the Reverse Lever to the left. L : Reverse direction ( Loosening the right handed screw) Reverse Lever ②... -
Page 13: How To Fasten Wheel Nuts
How to Fasten Wheel Nuts Automotive Mode [ Aut ] mode Selecting the pre-set number ( for example, the pre-set number ① and 600Nm ) Blinking ① Press the power switch. The display shows [ 0 ] blinking. ② Press ① for a few seconds. The pre-set ① is set 600 Nm. When the display indicates ①... - Page 14 How to Fasten Wheel Nuts Automotive Mode [ Aut ] mode Press ⑤ Press the throttle button to start fastening. Rotating the nut at the high speed until the nut bottom out. When bottoms out, the rotation speed is switched to low to continue While operating, the torque will the fastening.
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Page 15: How To Loosen Wheel Nuts ( Automotive [Aut] Mode )
How to Loosen Wheel Nuts Automotive Mode [ Aut ] mode In case of [ Aut ] mode, the maximum loosening torque is the pre-set torque. In case of the wheel nut made up of the inner nut and the outer nut, please be careful that CAUTION!! the inner nut may be loosen while loosening the outer nut. -
Page 16: Troubleshooting ( 1 )
Troubleshooting (1) Symptom/Panel Display Causes Measures Air pressure is decreased when Eliminate the cause and check the Torque displayed on the panel operating. air compressor or others. does not reach the pre-set Check the pre-set torque and re-set torque. ( *1 ) The torque can be set incorrectly. -
Page 17: Troubleshooting ( 2 )
Troubleshooting (2) Description of Error Code ● Error Code Description on PTS main unit ( troubles on the main unit ) Error Code Panel Display Causes Measures Malfunction of the torque sensor causes Please contact your dealer. the misalignment of ''zero point''. The sensor detects the abnormal uprising Please check the surface of screws of the torque higher than the pre-set... - Page 18 Troubleshooting (3)-① [CH1] Depending on the condition of wheels, bolts, nuts and other fastening parts, fastening with PTS may damage bolts. ○ ( Hereinafter this condition will be referred to as "abnormal fastening"). This machine has the function to immediately detect this "abnormal fastening" and shut down to prevent bolts and ○...
- Page 19 Troubleshooting (3)-② [CH1] 【3】 In case of ISO type ( 10 nuts ) (1) Whether there are any damages on the seating surface of wheels, nuts, and or thread face. ● Replace the parts when there are damages or unevenness of seating face. (2) Whether the wheel bolt is extended ( stretched ).
- Page 20 Cautions for operation ① In any case, do not touch the reaction force absorber and the socket when operating. ② If anything wrong with the machine, immediately release hands from throttle button to stop operation. ③ Always keep the working air pressure within the range of 0.6 to 0.7 MPa (Pe). Usage under the air pressure of over 0.7 Mpa may cause the defect of the built-in solenoid valve.
- Page 21 This is also the optional part which is very convenient to keep the machine hanging. Vertical Hanging Metal Transmission ● PTS-800ES can be connected to the printer or the computer(*1). And the result can be saved as data. original printer (option) original printer cable [ PTS-PRN ]...
- Page 22 By connecting the optional printer, it enables to print the pre-set key number and the pre-set torque, the direction, ● the result, and a company name/facility name. ( The company name/facility name must be registered at KUKEN and must be within 24 letters. ) But the date or the operation time will not be printed.
- Page 23 Main Unit Specifications (controller included) Total Length 505 mm ( 19-7/8 in. ) Weight 9.35 kg ( 20.5 lbs. ) ** Reactive force absorber, socket, and batteries not included. Free Rotation Speed 125 rpm Air Consumption 0.56 m /min ( 19.9 c.f.m. ) Drive Size 1"...
- Page 24 ΚΟΙΝΟΤΗΤΑΣ We KUKEN CO.,LTD. -Osaka, Japan declare under our sole responsibility that the product: to which declaration relates, is in conformity with the requirements of the Council Directive of 22 June 1998 on the approximation of the laws of the Member States relating to machinery(2006/42/EC).