Before Installation; Checking The Mower For Existing Holes; Checking For Holes In The Clutch; Drilling Holes In The Clutch - Toro 78500 Operator's Manual

Dfs vac collection system
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Before Installation

Checking the Mower for
Existing Holes
Check the mower for existing holes. Use any existing holes
in the mower that align with any of the parts to be installed
in their correct positions.
Parts needed for this step:
1 Template
1 Bolt, #6 x 1/2 inch
Checking for Holes in the
Clutch
Look under the engine to view the clutch. Check to see if
there are existing holes in the clutch as shown in Figure 2.
If there are no existing holes, proceed to Drilling Holes
in the Clutch below.
If there are existing holes in the clutch, proceed to
Installing the Clutch and Drive Pulley Assembly on
page 7.
2
Figure 2
1. Clutch
1
2
2
2. Holes in clutch

Drilling Holes in the Clutch

Use the metal template, included with the bagger, to locate
the clutch holes.
1. Remove the clutch strap for the clutch (Fig. 3).
2. Unplug the clutch connector (Fig. 3).
Figure 3
1. Clutch strap
2. Bolt
3. Remove the existing deck belt from the clutch.
4. Remove the existing clutch from the machine (Fig. 4).
Discard the bolt that was installed in the clutch.
5. Remove the existing drive spacer from the clutch
(Fig. 4).
1
Figure 4
1. Engine
2. Clutch
3. Curved washers
6. Position the template into the clutch pulley so the
outside diameter is flush with the inside of the clutch
flange (Fig. 5).
6
1
3
4
2
m–4119
3. Clutch connector
4. Clutch
2
5
3
4
m–6024
4. Clutch bolt—discard
5. Drive spacer

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