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GARAGE DOOR OPENER
Model 3595RGDS 3/4 HP
For Residential Use
Install on Sectional Doors ONLY
THIS OPERATOR IS INTENDED FOR USE ONLY WITH I-BEAM RAILS.
Owner's Manual
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located under the light lens on the left side panel of
your opener.
TM
Raynor Garage Doors
1101 E. River Road
Dixon, Illinois 61021
www.raynor.com
®
is connected and

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Summary of Contents for Raynor ULTRA 3595RGDS 3/4 HP

  • Page 1 Raynor Garage Doors 1101 E. River Road Dixon, Illinois 61021 www.raynor.com GARAGE DOOR OPENER Model 3595RGDS 3/4 HP For Residential Use Install on Sectional Doors ONLY THIS OPERATOR IS INTENDED FOR USE ONLY WITH I-BEAM RAILS. Owner’s Manual Please read this manual and the enclosed safety materials carefully! ■...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction Adjustment 20-22 Safety symbol and signal word review ....... 2 Adjust the travel limits ..........20 Preparing your garage door ........3 Adjust the force ............21 Tools needed .............. 3 Test the safety reversal system ....... 22 Planning ..............
  • Page 3: Preparing Your Garage Door

    Preparing your garage door Before you begin: To prevent possible SERIOUS INJURY OR DEATH: • Disable locks. • ALWAYS call a trained door systems technician if garage • Remove any ropes connected to garage door. door binds, sticks, or is out of balance. An unbalanced garage door may NOT reverse when required.
  • Page 4: Planning

    Planning Identify the type and height of your garage door. Survey Without a properly working safety reversal system, persons your garage area to see if any of the conditions below (particularly small children) could be SERIOUSLY INJURED or apply to your installation. Additional materials may be KILLED by a closing garage door.
  • Page 5: Carton Inventory

    Carton Inventory Your garage door opener is packaged in two cartons which anything is missing, carefully check the packing material. contain the motor unit and all parts illustrated below. Parts may be stuck in the foam. Hardware for installation Accessories will depend on the model purchased. If is also listed below.
  • Page 6: Assembly

    ASSEMBLY STEP 1 Attach the Rail to the Motor Unit To avoid SERIOUS damage to opener, ONLY use bolts/ fasteners, mounted in top of motor unit. To avoid installation difficulties, do not run the garage door opener until instructed to do so. Figure 1 Washered Bolt •...
  • Page 7: Tighten The Chain

    ASSEMBLY STEP 4 Lock Washer Outer Nut Inner Nut Tighten the Chain To Tighten Outer Nut • Spin the inner nut and lock washer down the threaded To Tighten shaft, away from the trolley. Inner Nut • To tighten the chain, turn outer nut in the direction shown.
  • Page 8: Determine The Header Bracket Location

    Unfinished INSTALLATION STEP 1 Ceiling OPTIONAL CEILING Determine the Header Bracket MOUNT Location HEADER BRACKET Header Wall Vertical Centerline of Garage Door To prevent possible SERIOUS INJURY or DEATH: • Header bracket MUST be RIGIDLY fastened to structural Structural Supports support on header wall or ceiling, otherwise garage door might NOT reverse when required.
  • Page 9: Install The Header Bracket

    INSTALLATION STEP 2 Install the Header Bracket Wall Mounting Holes You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions CEILING MOUNT ONLY The nail hole is for positioning only. which will work best for your particular requirements.
  • Page 10: Attach The Rail To The Header Bracket

    INSTALLATION STEP 3 Attach the Rail to the Header Bracket Header Wall Header • Position the opener on the garage floor below the Bracket header bracket. Use packing material as a protective Chain Pulley base. NOTE: If the door spring is in the way you’ll need Bracket help.
  • Page 11: Hang The Opener

    INSTALLATION STEP 5 Hang the Opener To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the Three representative installations are shown. Yours may garage. Concrete anchors MUST be used if installing any be different.
  • Page 12: Install The Door Control

    INSTALLATION STEP 6 ® Install the Smart Control Panel To prevent possible SERIOUS INJURY or DEATH from electrocution: Locate door control within sight of door, at a minimum height of 5 feet (1.5 m) where small children cannot reach, • Be sure power is NOT connected BEFORE installing door away from moving parts of door and door hardware.
  • Page 13: Install The Lights

    INSTALLATION STEP 7 Install the Light To prevent possible OVERHEATING of the endpanel or light socket: • Press the release tabs on both sides of lens. Gently • DO NOT use short neck or specialty light bulbs. rotate lens back and downward until the lens hinge is in •...
  • Page 14: Electrical Requirements

    INSTALLATION STEP 9 Electrical Requirements To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: To avoid installation difficulties, do not run the opener • Be sure power is NOT connected to the opener, and at this time. disconnect power to circuit BEFORE removing cover to To reduce the risk of electric shock, your garage door establish permanent wiring connection.
  • Page 15: Install The Protector System

    INSTALLATION STEP 10 ® Install The Protector System Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor. The safety reversing sensor must be connected and To prevent SERIOUS INJURY or DEATH from a closing garage aligned correctly before the garage door opener will door: move in the down direction.
  • Page 16 INSTALLING THE BRACKETS Figure 1 Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other DOOR TRACK MOUNT (RIGHT SIDE) across the garage door, with the beam no higher than 6"...
  • Page 17 MOUNTING AND WIRING THE SAFETY Figure 4 REVERSING SENSORS Wing Nut 1/4"-20 • Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door.
  • Page 18: Fasten The Door Bracket

    INSTALLATION STEP 11 Fasten the Door Bracket Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Follow instructions which apply to your door type as Contact your door manufacturer for reinforcement kit. illustrated below or on the following page. A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports.
  • Page 19: Connect The Door Arm To The Trolley

    Figure 1 INSTALLATION STEP 12 Inner Trolley Connect Door Arm to Trolley Outer Trolley SECTIONAL DOORS ONLY • Make sure garage door is fully closed. Pull the Clevis Pin emergency release handle to disconnect the outer trolley 5/16"x1" Ring from the inner trolley. Slide the outer trolley back (away Fastener from the door) about 2"...
  • Page 20: Adjustment

    ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Without a properly installed safety reversal system, persons Limit adjustment settings regulate the points at which the (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. door will stop when moving up or down.
  • Page 21: Adjust The Force

    ADJUSTMENT STEP 2 Adjust the Force Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or Force adjustment controls are located on the right side KILLED by a closing garage door. panel of the motor unit. Force adjustment settings regulate •...
  • Page 22: Test The Safety Reversal System

    ADJUSTMENT STEP 3 Test the Safety Reversal System Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. TEST • Safety reversal system MUST be tested every month. •...
  • Page 23: Operation

    OPERATION IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL WARNINGS AND 9. If one control (force or travel limits) is adjusted, the INSTRUCTIONS. other control may also need adjustment. 2. ALWAYS keep remote controls out of reach of children. 10.
  • Page 24: Using The Wall-Mounted Door Control

    Using the Wall-Mounted Door Control (PROG) Learn Feature The door control is equipped with a Prog <LEARN> button to assist in learning remote controls to the unit. Press the THE SMART CONTROL PANEL ® Prog <LEARN> button once to initiate LEARN mode and Press the push bar to Push the display will show ‘Learn Remote Control - Press Learn...
  • Page 25: To Open The Door Manually

    Two Times a Year To Open the Door Manually • Check chain tension. Disconnect trolley first. Adjust if necessary (See page 7). Every Year To prevent possible SERIOUS INJURY or DEATH from a falling • Oil door rollers, bearings and hinges. The opener does garage door: not require additional lubrication.
  • Page 26: Having A Problem

    7. The door doesn’t open completely: Having a Problem? • Is something obstructing the door? Is it out of balance, 1. The opener doesn't operate from either the Door or are the springs broken? Remove the obstruction or Control or the remote control: repair the door.
  • Page 27: Having A Problem

    Having a Problem? (Continued) 11. The door reverses for no apparent reason and 15. The opener motor hums briefly, then won’t work: opener lights blink for 5 seconds after reversing: • The garage door springs may be broken. See above. •...
  • Page 28: Smart Control Panel Messages

    ® Smart Control Panel Messages The following messages are contained within the Smart Control Panel ® and may appear during the operations of the unit: Message Meaning: This message will appear if the safety reversing sensors are out of alignment, if they are blocked or if the wiring is disconnected. To SAFETY SENSORS CHECK clear message from door control do the following: ALIGNMENT, BLOCKAGE OR...
  • Page 29: Programming

    PROGRAMMING NOTICE: If this S garage door opener is operated with a non-rolling code transmitter, the technical AFETY IGNAL measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.
  • Page 30: To Add, Reprogram Or Change A Keyless Entry Pin

    To Add, Reprogram or Change a Keyless Entry PIN NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE “LEARN” BUTTON USING THE DOOR CONTROL NOTE: This method requires two people if the Keyless 1.
  • Page 31: Repair Parts

    REPAIR PARTS Rail Assembly Parts PART DESCRIPTION 4A1008 Master link kit 41A2780 Chain pulley bracket 41A3489 Complete trolley assembly 3707CH 7' (2.1 m) Rail assembly 3708CH 8' (2.4 m) Rail assembly 3710CH 10' (3 m) Rail assembly 41D3484 7' (2.1 m) Chain assembly 41D3483 8' (2.4 m) Chain assembly 41D3485...
  • Page 32: Motor Unit Assembly Parts

    Motor Unit Assembly Parts (Down) LIMIT SWITCH ASSY. Brown Contact Wire Grey Wire Drive Gear Center Limit (Up) Yellow Contact Contact Wire PART PART DESCRIPTION DESCRIPTION 41C5069 Chassis support bracket assy. kit 41D5563-1 Universal replacement motor & bracket assembly 41A4208-2 Chain spreader Complete with: Motor, worm, 41A5658...
  • Page 33: Accessories

    Additional accessory sensor for homes lamp, television or other appliance with multiple garage doors. from their car with their garage door opener remote or from anywhere in their home with an additional Raynor remote control. AFETY IGNAL Fingerprint Keyless Entry:...
  • Page 34: Notes

    NOTES...
  • Page 35 NOTES...
  • Page 36: Repair Parts And Service

    6050 S. Country Club Road Tucson, Arizona 85706 For professional installation, parts and service, contact SERVICE INFORMATION ® your local RAYNOR GARAGE DOORS distributor. Look for him in the Yellow Pages, or visit our Dealer Locator on our TOLL FREE NUMBER: Website www.Raynor.com.

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