Can-Am outlander 400 Operator's Manual
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Can-Am outlander 400 Operator's Manual

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  • Page 2 In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Prod- ucts Inc.: Can-Am™ XP-S™ TTI™ Outlander™ Rotax ®...
  • Page 3 FOREWORD Congratulations on your purchase of a The information and components/ new Can-Am™ ATV. It is backed by the system descriptions contained in this BRP warranty and a network of autho- document are correct at the time of rized Can-Am dealers ready to provide publication.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTICE................7 INTRODUCTION ..
  • Page 5 2) 2WD/4WD Selector............67 3) Brake Lever.
  • Page 6 SPECIAL PROCEDURES ............90 Turn Over ..
  • Page 7 STORAGE AND PRESEASON PREPARATION ....... 129 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA: 2008 CAN-AM ATV . .. 132 BRP INTERNATIONAL LIMITED WARRANTY: 2008 CAN-AM ATV .
  • Page 8 _______________________...

  • Page 9: Notice

    NOTICE This Operator's Guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This Operator's Guide uses the follow- ing symbols.

  • Page 10: Introduction

    INTRODUCTION Your dealer should have provided you The contents of this Operator's Guide with some basic information on the provide riding information which has particular controls and features of your been proven reliable by other users. new vehicle. Please take the time to They are not intended as a definitive study this Operator's Guide and all means of avoiding accidents.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: Special Safety Messages

    Operator's Guide. instructor. Contact an authorized Always keep both hands on the Can-Am dealer for more informa- handlebars and both feet on the tions. footrests of the vehicle during op- USA and Canada only: to find eration.
  • Page 13 Never operate this vehicle on hills Always use proper procedures if too steep for the vehicle or for your you stall or roll backwards when abilities. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use proper gear and maintain a steady speed when climbing a hill.
  • Page 14 Allow greater distance for braking. MORE INFORMATION ABOUT ATV SAFETY, contact an authorized Can-Am dealer to find out about available training courses nearest you. USA and Canada only: call the Specialty Vehicle Institute of Amer-...

  • Page 15: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. ____________ ___________ SAFETY INFORMATION...
  • Page 16 WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 17 WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).
  • Page 18 WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 19 WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways.
  • Page 20 WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident –...
  • Page 21 WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 22 WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and op- erating conditions, and your experience.
  • Page 23 WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ___________ SAFETY INFORMATION...
  • Page 24 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
  • Page 25 WARNING POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera- tion. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 26 WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 28 WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 29 WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil- ities.
  • Page 30 WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 31 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 32 WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further in this Operator's Guide on level ground.
  • Page 33 WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 34 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 35 WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 36 WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 37 WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 38 WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim and increases the risk of an accident.
  • Page 39 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. NEVER install passenger seat or use the racks to carry a passenger.
  • Page 40 WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 41 WARNING POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 42: Riding The Vehicle

    ATV clubs, a recognized ATV train- Each will ride and handle differently. ing organization or contact an autho- Never assume that the vehicle will go rized Can-Am dealer. everywhere safely. Sudden changes USA and Canada only: to find out in terrain caused by holes, depres- about available training course nearest sions, banks, softer or harder "ground"...

  • Page 43: Pre-Operation Check

    – Check location of controls and en- found before riding. See an autho- sure they work properly. rized Can-Am dealer as necessary. – Verify if steering operates freely. – Activate throttle control lever sever- al times to ensure it operates freely.

  • Page 44: Clothing

    Clothing Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route.

  • Page 45: Carrying Loads

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure.

  • Page 46: Environment

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance.

  • Page 47: General Operating And Safety Precautions

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

  • Page 48: Side Hilling

    Side Hilling Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de- pressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.
  • Page 49 Even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "Posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact. This vehicle is not designed for riding on roads or highways.
  • Page 50 Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden "holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.
  • Page 51 When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
  • Page 52 Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you.
  • Page 53 Downhill Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.
  • Page 54 Side Hilling This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 55: Routine Maintenance

    Part of your responsibility towards safety is to respect the contents of this Op- erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Can-Am dealer is always willing to help.

  • Page 56: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. USA and Canada Only vmo2006-005-009_en ___________ ___________ SAFETY INFORMATION...

  • Page 57: On-Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 58 Label 1 Label 3 Label 4 Label 2 Label 5 ___________ ___________ SAFETY INFORMATION...

  • Page 59: Safety Information

    Label 6 Label 9 vmo2006-016-008_en Label 7 USA and Canada Models vmo2007-002-002 LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME Label 10 vmo2006-005-010_en FRONT AND REAR FENDER International Models vmo2006-005-010_en FRONT FENDER ONLY vmo2007-015-021 Label 8 vmo2006-007-002_aen ____________ ___________ SAFETY INFORMATION...
  • Page 60 International Models Only Label 11 vmo2006-014-003_a Label 12 vmo2006-005-010_en REAR FENDER ONLY ___________ ___________ SAFETY INFORMATION...

  • Page 61: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 62: How To Identify Your Vehicle

    It may sometimes become necessary to locate these num- bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way.

  • Page 63: Compliance Label

    Compliance Label This label indicates vehicle's compli- ance in many countries. LABEL LOCATION Outlander™ Under seat, on the series upper bar of frame USA AND CANADA OTHER COUNTRIES IN THE WORLD _____________________...

  • Page 64: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control System Is Prohibited! U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

  • Page 65: Emission Requirements

    EMISSION REQUIREMENTS USA Only The California Air Resources Board (CARB) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance RED label (as well as a GREEN label) is obtained annually during California Vehicle registration.

  • Page 66: Break-In Period

    (185 mi) or 30 days after the pur- chase, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection will give you the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation.

  • Page 67: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2006-005-033_d _____________________...

  • Page 68: Throttle Lever

    NOTE: This section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section. 1) Throttle Lever When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear.

  • Page 69: 2Wd/4Wd Selector

    2) 2WD/4WD Selector This selector allow to choose be- tween 2WD or 4WD when the vehicle is stopped. TYPICAL 1. Selector 2. 2WD position 4WD MODE 3. 4WD position To deselect the 4WD mode, press the CAUTION: The vehicle must be selector on 2WD.

  • Page 70: Brake Lever

    3) Brake Lever WARNING When the brake lever is compressed, Make sure parking brake is fully the front and rear brakes are applied. disengaged before operating the When released, the brake lever should vehicle. automatically return to its original posi- When you ride the vehicle, brakes tion.

  • Page 71: Multi-Switch Housing

    To change the transmission position, N: Neutral completely stop vehicle then move This position disengages the transmis- lever to the desired position. Do not sion to allow manual vehicle move- force lever. If unable to shift, rock ment. the vehicle back and forth to move H: High gear the gears in the transmission and try again.
  • Page 72 Headlamp Switch TYPICAL 1. Engine stop switch HEADLAMP SWITCH FUNCTIONS Engine Start Button 1. Headlamp switch 2. Low beam and taillight To start engine, place the engine stop 3. High beam and taillight switch to RUN. NOTE: Place ignition switch to ON Press and hold the engine start button.
  • Page 73 Override Button This button is used to override the re- verse speed limiter system while pow- er backing up. Press and hold the override button then depress throttle lever gradually. WARNING Never activate the override but- ton if throttle lever is already de- pressed as a loss of control may CHOKE LEVER IN THE OFF POSITION result, causing severe personal in-...

  • Page 74: Speedometer

    7) Speedometer vmo2006-005-015_a 1. Lift to release locking tab 2. Turn clockwise to release speedometer vmo2006-005-014_a TYPICAL 1. Display selector button 2. 4WD system display 3. Transmission position display 4. Vehicle speed display 5. Multifunction display 6. Unit display 7. Oil pressure indicator lamp 8.
  • Page 75 Odometer (ODO) connected or defective voltage regula- tor. Odometer records the total distance travelled either in miles or kilometers. Check voltage regulator connection or contact an authorized Can-Am dealer Trip Meter (TRIP 1/TRIP 2) for voltage regulator replacement. your convenience, your...

  • Page 76: 12-Volt Power Outlet

    Indicator Lamps at the rear of vehicle. See an autho- Oil Pressure (RED) rized Can-Am dealer for more details. When this indicator light is ON, 9) Ignition Switch it indicates a low oil pressure condition of the engine.

  • Page 77: Fuel Tank Cap

    NOTE: While engine can be stopped by turning the ignition key to OFF po- sition, we recommend the engine be stopped by the engine stop switch. 10) Fuel Tank Cap CAUTION: Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire.

  • Page 78: Brake Pedal

    13) Brake Pedal When pressed down, the rear brake is applied. When released, the brake pedal should return to its original posi- tion. Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain. NOTE: The brake will have also an ef- fect on front wheels through the drive vmo2006-005-025_a...

  • Page 79: Footpeg

    14) Footpeg 16) Rear Storage Compartment Use this area to keep your feet stable. Convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. Unlatch cover, gently lift then remove cover. The compartment is equipped with a drain plug.

  • Page 80: Cargo Racks

    WARNING Make sure seat is securely latched before riding. 18) Cargo Racks Convenient racks to carry gear. WARNING vmo2006-005-027_b Ensure to properly secure material 1. Seat latch to racks. Do not overload. Ensure Seat Removal load does not interfere with visibil- ity and/or steering.

  • Page 81: Radiator Cap

    NOTE: Follow manufacturer's instruc- tions for proper attachment. 20) Radiator Cap Located in service compartment, un- der access panel. WARNING In order to avoid getting burned, do not remove the radiator cap when the engine is hot. vmr2007-048-003_b TYPICAL — FRONT SERVICE To remove the radiator cap, press and COMPARTMENT 1.

  • Page 82: Dipstick

    25) Winch Located on right side of vehicle. Auto-rewind type. To engage mecha- XT Models nism, pull handle slowly until a resis- tance is felt then continue to slowly pull the handle until the compression stroke peak (strong rotating resis- tance) is overpassed then, pull vigor- ously.

  • Page 83: Roller Fairlead

    vmo2008-001-001_a vmo2006-005-032_a TYPICAL — FRONT ACCESS PANEL TYPICAL 1. Winch remote control 1. In 2. Out To use the winch remote control switch instead of the handlebar con- 27) Roller Fairlead trol switch, connect the remote con- trol into the provided connection of XT Models the front service compartment.

  • Page 84: Brake Lever Fluid Reservoir

    32) Engine Coolant Reservoir Located in service compartment un- derneath central panel. vmo2007-003-017_a TYPICAL — FRONT SERVICE COMPARTMENT 1. Remote control connection 30) Brake Lever Fluid Reservoir vmo2007-003-017_c TYPICAL Located above front brake lever on the handlebar. TYPICAL 31) Brake Pedal Fluid Reservoir Located in service compartment un- derneath central panel.

  • Page 85: Liquids

    LIQUIDS While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. NOTE: This section specifies the rec- Fuel Level ommended liquids and procedures to WARNING check their levels. Refer to MAINTE- NANCE for procedures to replace the Always stop engine before refu- liquids.
  • Page 86 Oil Viscosity SAE 5W30 oil is recommended for all seasons. However, during the hottest days of the summer the BRP XP-S™ 10W40 mineral oil (P/N 219 700 346) can be used. NOTE: For improved overall perfor- mance and all season applications, use XP-S 5W40 synthetic oil (P/N 293 600 039).

  • Page 87: Engine Coolant

    In order to avoid getting burned, do not remove the radiator cap if the engine is hot. NOTE: A cooling system that fre- quently requires coolant is the indica- tion of leaks or engine problems. See an authorized Can-Am dealer. _____________________...

  • Page 88: Brake Fluid

    NOTE: A low level may indicate leaks or worn brake pads. See an autho- rized Can-Am dealer. Brake Lever Fluid Reservoir Turn steering in the straight-ahead position to ensure reservoir is level.

  • Page 89: Operating Instructions

    – Activate throttle control lever sever- Correct any problem you may have al times to ensure it operates freely. found before riding. See an autho- It must return to idle position when rized Can-Am dealer as necessary. released. _____________________...

  • Page 90: Starting The Engine

    Starting the Engine After a few seconds, move the choke lever from full choke position to an in- Initial Cold Starting termediate position until the best en- gine RPM is achieved. Insert key in ignition switch and turn to ON position. NOTE: Over using the choke may flood the engine and make it hard Place the engine stop switch to RUN.

  • Page 91: Shifting The Transmission

    Winch Operation Follow the starting procedures above but instead use the rewind starter to XT Models start. See the BASIC GUIDE TO WINCHING Hold manual starter handle firmly and, TECHNIQUES. This manual should be slowly, crank the engine until a resis- kept in the tool kit and remain in the tance is felt.

  • Page 92: Special Procedures

    Before starting engine, check engine oil level and refill if necessary. If the oil pressure light stays ON after starting engine, stop engine and see an autho- rized Can-Am dealer as soon as possi- ble. Vehicle Immersion Should the vehicle become immersed,...

  • Page 93: Cargo And Transportation

    CARGO AND TRANSPORTATION While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo MAXIMUM LOADS Total Includes driver, all 230 kg WARNING load other loads and (500 lb) allowed added accessories...
  • Page 94 Secure the vehicle by the front bumper and rear bumper. CAUTION: Attaching vehicle at oth- er locations may damage the vehi- cle. Unload racks before transporting the vehicle. Front Location vmo2006-016-005_a TYPICAL Rear Location vmo2006-016-006_a TYPICAL WARNING Do not tow this vehicle behind a car or other vehicle.

  • Page 95: Troubleshooting

    – Check charging system fuse. – Check connections and terminals condition. – Have the battery checked. – Contact an authorized Can-Am dealer. ENGINE TURNS OVER BUT FAILS TO START 1. Engine stop switch. – Make sure that engine stop switch is in ON position.
  • Page 96 • Let engine cool down. Check coolant level and refill if possible. See EN- GINE COOLANT. • See an authorized Can-Am dealer as soon as possible. – If overheating persists, contact an authorized Can-Am dealer. 5. Air filter/housing plugged or dirty.
  • Page 97 ENGINE BACKFIRE 1. Exhaust system leakage. – Contact an authorized Can-Am dealer. 2. Engine is running too hot. – See ENGINE LACKS ACCELERATION OR POWER. 3. Ignition timing is incorrect or there is an ignition system failure. – Contact an authorized Can-Am dealer.
  • Page 98 1. The transmission is on PARK or NEUTRAL position. – Select the R, HI or LO position. 2. CVT dirty or worn-out. – Contact an authorized Can-Am dealer. 3. Water in the CVT housing. – Contact an authorized Can-Am dealer.

  • Page 99: Specifications

    SPECIFICATIONS MODEL OUTLANDER™ 400 ENGINE ROTAX 400, 4-stroke, Single Over Head Engine type Camshaft (SOHC), liquid cooled Number of cylinder Number of valves 4 valves (mechanical adjustment) Bore mm (in) 91 (3.58) Stroke mm (in) 61.5 (2.42) Displacement 400 cm³ (24.41 in³) Compression ratio 10.3:1 Decompressor type...
  • Page 100 MODEL OUTLANDER™ 400 ELECTRICAL SYSTEM Magneto generator output 420 W @ 6000 RPM Ignition system type CDI (Capacity Discharge ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.6 to 0.7 mm (.024 to .027 in) 8000 Forward Engine RPM limiter setting...
  • Page 101 MODEL OUTLANDER™ 400 DRIVE TRAIN Shaft driven/single Auto-lock differential Front differential (pump driven) 3.6:1 Front differential ratio Rear axle Shaft driven/single differential 3.6:1 Rear axle ratio Front 500 mL (17 U.S. oz) Capacity Rear 250 mL (8.5 U.S. oz) Differential oil BRP differential oil (P/N 293 600 043) or Recommended Synthetic oil 75W90 (API GL5)
  • Page 102 MODEL OUTLANDER™ 400 BRAKES Front brake Type Hydraulic, discs Rear brake Type Hydraulic, disc Capacity 125 mL (4.3 U.S. oz) Brake fluid Type DOT 4 Parking brake Hydraulic lock-4 wheels Front Organic Brake pad material Rear Metallic Minimum pad thickness mm (in) 1 (.04) Front...
  • Page 103 MODEL OUTLANDER™ 400 DIMENSION Overall length m (in) 2.18 (86) Overall width m (in) 1.17 (46) Overall height m (in) 1.14 (45) Dry weight kg (lb) 275 (607) Wheel base m (in) 1.24 (49) Front mm (in) 965 (38) Wheel track Rear mm (in) 914 (36)
  • Page 104 _____________________...

  • Page 105: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 106: Maintenance Chart

    Can-Am dealer. PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST...
  • Page 107 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)
  • Page 108 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)
  • Page 109 PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 30 DAYS OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST 25 H OR 750 km (470 mi)

  • Page 110: General

    Other items found in MAINTENANCE CHART must be performed by an authorized Can-Am dealer. NOTE: Among other things, this sec- tion gives the procedures to replace the liquids. Refer to LIQUIDS for pro- cedures to check levels and refill.

  • Page 111: Engine/Transmission

    ENGINE/TRANSMISSION Air Filter Removal CAUTION: Never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents. Remove seat. Release clamps and remove air filter housing cover.

  • Page 112: Oil Change And Oil Filter Replacement

    WARNING The engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot. Wait until engine oil is warm. Ensure vehicle is on a level surface. Remove dipstick.

  • Page 113: Radiator

    Stop engine. Wait a while to allow oil A HIGH PRESSURE WASHER. to flow down to crankcase then check See an authorized Can-Am dealer to oil level. Refill as necessary. check the performance of the cooling Dispose of oil as per your local envi- system.

  • Page 114: Engine Coolant Replacement

    Engine Coolant Disconnect the engine temperature sensor connectors, then unscrew the Replacement bleeding screw on the top of thermo- stat housing. WARNING In order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot.

  • Page 115: Spark Arrester

    Select a well-ventilated area and make sure the muffler is cool. Place transmission on PARK position. Remove the clean-out plug of the muf- fler. 1. Hose pincher Fill the radiator until the coolant comes out by the thermostat housing hole. Install the bleeding screw then re- move the hose pincher.

  • Page 116: Carburetor

    CARBURETOR See an authorized Can-Am dealer each year to verify and clean the fuel sys- tem. _____________________...

  • Page 117: Transmission

    TRANSMISSION Drive Belt See an authorized Can-Am dealer to check the width and the condition of drive belt. CVT Cover Drain Plug Any time you suspect that water has entered the CVT cover, drain the CVT housing by removing the drain plug.

  • Page 118: Fuel System

    FUEL SYSTEM Throttle Cable Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent. WARNING Always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- ing or stiffness.

  • Page 119: Throttle Lever Adjustment

    NOTE: Place a rag around the throttle cable adjuster to prevent the lubricant Remove the carburetor side cover. from splashing. Add lubricant until it runs out at carbu- retor end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster.
  • Page 120 With the transmission lever on PARK position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine RPM increases, readjust the throttle lever free play. _____________________...

  • Page 121: Electrical

    ELECTRICAL Battery WARNING Unless otherwise indicated, al- WARNING ways turn ignition switch to the OFF position before performing Never charge a battery while in- any maintenance or repair on elec- stalled in vehicle. trical system. These vehicles are equipped with a VRLA battery (Valve Regulated Lead Spark Plug Acid).

  • Page 122: Fuses

    Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery casing should be cleaned by soft brush and baking soda solution. Installation Reinstall battery in vehicle. WARNING Connect RED (+) cable first then vmr2007-048-002_d BLACK (-) cable. Always connect TYPICAL —...
  • Page 123 Headlamps CAUTION: Never touch glass por- tion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl alcohol which will not leave a film on the bulb. To replace the headlamp bulb, proceed as follows.
  • Page 124 vmo2008-001-005_a Turn and pull lamp socket to expose bulb. TYPICAL Properly reinstall removed parts in the reverse order of their removal. Beam Aiming Adjustment Adjust beam aiming as follows: Turn adjustment screws to adjust beam height and side orientation to your convenience.

  • Page 125: Drive Train

    Wheel Bearing Condition Push and pull the wheels from the up- per edge to feel the play. See an au- thorized Can-Am dealer if there is any play. FRONT OF VEHICLE 1. Drive shaft protector 2. Drive shaft boots REAR OF VEHICLE 1.

  • Page 126: Tires/Wheels

    Tires/Wheels TIRE PRESSURE FRONT REAR WARNING UP to 34.5 kPa 34.5 kPa When the tires are replaced, nev- MAX. 227 kg (5 PSI) (5 PSI) er install a bias tire with a radial (500 lb) tire. Such a combination could 31 kPa 31 kPa MIN.
  • Page 127 TYPICAL — OPENED END TYPE 1. Taper side of nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 096). Using a different nut could cause damages to the rim. vmo2008-001-002_a TYPICAL — CLOSED END TYPE 1. Wheel nut CAUTION: Always use the recom- mended wheel nuts (P/N 250 100 082).

  • Page 128: Suspension

    1. Adjusting cams Trailing Arms 2. Smooth adjustment 3. Hard adjustment Check trailing arms for distortion, cracks or bending. See an authorized Can-Am dealer if any problem is de- tected. Adjustment Rear Shocks WARNING Left and right adjustment cams must always be set to the same position.

  • Page 129: Brake

    Rear disc 4.3 mm (.170 in) thickness Maximum discs 0.3 mm (.010 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the brake system. WARNING The brake fluid replacement or brake system maintenance and re- pairs should be performed by an authorized Can-Am dealer.

  • Page 130: Body/Frame

    Seat Fasteners Remove seat and check latch mecha- nism and pin for wear. See an autho- rized Can-Am dealer for parts replace- ment if damaged. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

  • Page 131: Storage And Preseason Preparation

    CHART. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after storage, a preparation is required. See an au- thorized Can-Am dealer for proper pro- cedures.
  • Page 132 _____________________...

  • Page 133: Warranty

    WARRANTY _____________________...

  • Page 134: Brp Limited Warranty North America: 2008 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. A GPS receiver may be supplied by BRP as standard equipment on certain 2008 Can-Am ATV's.
  • Page 135 • Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Can-Am ATV Operator’s Guide; • Damage resulting from accident, submersion, fire, theft, vandalism or any act of God;...
  • Page 136 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“BRP dealer”);...
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Can-Am ATV parts without charge for parts and labor, at any authorized BRP dealer during the warranty coverage period.

  • Page 138: Brp International Limited Warranty: 2008 Can-Am Tm Atv

    Can-Am distributor/dealer (as hereinafter defined) at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner will render this warranty null and void.
  • Page 139 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 140 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service; or replac- ing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer.
  • Page 141 For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...

  • Page 142: Brp European Union Member States Limited Warranty: 2008 Can-Am Tm Atvs

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2008 Can-Am ATV, carry the same warranty as that of the ATV. Use of the product for racing or any other competitive activity, at any point, even by a previous owner, will render this warranty null and void.
  • Page 143 This warranty coverage is available only if each of the following conditions has been fulfilled: • The 2008 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 144 BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period.
  • Page 145 For countries within Europe, Middle East, Africa, Russia & CIS, please contact our European office: BRP EUROPE N.V. Consumer Service Center Skaldenstraat 125 9042 Gent Belgium Tel.: + 32-9-218-26-00 For Scandinavian countries, please contact our Finland office: BRP FINLAND OY Service Department Ahjotie 30 Fin-96320 Rovaniemi...

  • Page 146: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, services and offers, please let us know by writing to the address below.

  • Page 147: Change Of Address/Ownership

    848-4957 (USA) or 819 566-3366 STOLEN UNITS: If your personal ATV (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 148 _____________________...
  • Page 149 848-4957 (USA) or 819 566-3366 STOLEN UNITS: If your personal ATV (Canada); is stolen, you should notify BRP or an authorized Can-Am dealer. We – notifying an authorized Can-Am will ask you to provide your name, dealer. address, phone number, the vehicle...
  • Page 150 _____________________...
  • Page 151 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious in- jury or death.

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