Can-Am 2009 Outlander 500 Operator's Manual
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Can-Am 2009 Outlander 500 Operator's Manual

Can-Am 2009 Outlander 500 Operator's Manual

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  • Page 2 In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc. The following trademarks are the property of Bombardier Recreational Products Inc.: Can-Am™ Outlander™ Rotax ® XP-S™ TTI™...

  • Page 3: Foreword

    FOREWORD Congratulations on your purchase of a WARNING new Can-Am™ ATV. It's backed by the Indicates a hazardous situation BRP warranty and a network of autho- which, if not avoided, could result rized Can-Am dealers ready to provide in death or serious injury.
  • Page 4 FOREWORD change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself. SAFETY This Operator's Guide and the VIDEO should remain with the vehicle when it is sold. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................1 Know Before you Go ..
  • Page 6 TABLE OF CONTENTS CONTROLS/INSTRUMENTS/EQUIPMENT (cont’d) 10) Brake Pedal..............67 11) Rear Storage Compartment..
  • Page 7 MULTIFUNCTION GAUGE MESSAGES ........126 WARRANTY BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM ATV .. 128 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM ATV .
  • Page 8 TABLE OF CONTENTS _______________...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Since these changes have not been tested by BRP, they may increase the risk of crashes or injuries, and they can make the vehicle illegal. See your authorized Can-Am dealer for available accessories for your vehicle. ________ ________ SAFETY INFORMATION...

  • Page 11: Special Safety Messages

    – Never operate this vehicle without proper instruction. Take a training course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer for more information. USA and Canada Only: to find out about available training course, call the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada safety Council (CSC) at 1 613 739-1535 ext.
  • Page 12 SPECIAL SAFETY MESSAGES WARNING – Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain. – Always follow proper procedures for turning as described further in this Operator's Guide.
  • Page 13 SPECIAL SAFETY MESSAGES WARNING – Always be sure there are no obstacles or people behind the vehicle when you operate in reverse. When it is safe to proceed in reverse, go slowly. – Always use the size and type tires specified further in this Operator's Guide.

  • Page 14: Operation Warnings

    Beginning and inexperienced operators should complete a training course. They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide. For more information about the training course, contact an authorized Can-Am dealer. _______ ________ SAFETY INFORMATION...
  • Page 15 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.
  • Page 16 OPERATION WARNINGS WARNING POTENTIAL HAZARD Carrying a passenger on this vehicle. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry passenger.
  • Page 17 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHAT CAN HAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
  • Page 18 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.
  • Page 19 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN The following items concern all ATV's operator: – Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.
  • Page 20 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle.
  • Page 21 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and oper- ating conditions, and your experience.
  • Page 22 OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Do not try to show off. WARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating.
  • Page 23 OPERATION WARNINGS WARNING POTENTIAL HAZARD Riding on frozen waterways. WHAT CAN HAPPEN Breaking through the ice can lead to severe injury or death. HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
  • Page 24 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 25 OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on...
  • Page 26 OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN Vehicle could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op- erator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
  • Page 27 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili- ties.
  • Page 28 OPERATION WARNINGS WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill.
  • Page 29 OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill.
  • Page 30 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground.
  • Page 31 OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in vehicle overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill.
  • Page 32 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 33 OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.
  • Page 34 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 35 OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle.
  • Page 36 OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim and increases the risk of an accident.
  • Page 37 All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer. NEVER install passenger seat or use the racks to carry a passenger.
  • Page 38 OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator, as well as other loads and added accessories.
  • Page 39 OPERATION WARNINGS WARNING POTENTIAL HAZARD Transporting flammable or dangerous material can lead to explosions. WHAT CAN HAPPEN This can cause serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 40: Riding The Vehicle

    Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs, a recognized ATV training organization or contact an authorized Can-Am dealer. USA and Canada only: to find out about available training course, call the Spe- cialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in Canada, the Canada safety Council (CSC) at 1 613 739-1535 ext.

  • Page 41: Pre-Ride Inspection

    – Start engine, remove parking brake and drive forward slowly a few feet then ap- ply all brakes individually to test them. – Check operation of 2WD/4WD selector. NOTICE Correct any problem you may have found before riding. See an au- thorized Can-Am dealer as necessary. ________ ________ SAFETY INFORMATION...

  • Page 42: Clothing

    RIDING THE VEHICLE Clothing Actual weather conditions should help you decide how to dress. However, it is im- portant that the operator always wears the appropriate protective clothing and ap- parel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants.

  • Page 43: Hauling A Trailer

    RIDING THE VEHICLE interfere with your proper control. Always be aware that the "load" may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid covering and obstructing the headlight or taillight with the cargo.

  • Page 44: Working With Your Vehicle

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized Can-Am dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can overstress the components and cause failure.

  • Page 45: Design Limitation

    RIDING THE VEHICLE Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and ob- serve quietly and with caution. It will be one of the better memories of your life. Observe the rule...
  • Page 46 RIDING THE VEHICLE When operating in reverse, check that the path behind the vehicle is free of people or obstacles. Proceed slowly and avoid sharp turns. When stopped or parked, always apply the parking brake. This is especially impor- tant when parking on a slope. On very steep inclines or if the vehicle is carrying car- go, the wheels should be blocked using rocks or bricks.

  • Page 47: Riding Techniques

    RIDING THE VEHICLE Riding Techniques Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
  • Page 48 RIDING THE VEHICLE Water can be a unique hazard. If it is too deep the vehicle may "float" and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks.
  • Page 49 RIDING THE VEHICLE Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become "bogged"...
  • Page 50 RIDING THE VEHICLE When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning. Uphill Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb.
  • Page 51 RIDING THE VEHICLE Side Hilling This is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope...

  • Page 52: Hang Tag

    HANG TAG This vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. vmo2009-002-004_en vmo2006-005-009_en _______ ________ SAFETY INFORMATION...

  • Page 53: Important On-Product Labels

    The following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only.
  • Page 54 IMPORTANT ON-PRODUCT LABELS vmo2007-003-006_a LABEL 2 vmo2007-003-007_b LABEL 3 LABEL 4 vmo2009-003-004_en LABEL 1 _______ ________ SAFETY INFORMATION...
  • Page 55 IMPORTANT ON-PRODUCT LABELS vmo2009-005-007_en LABEL 8 LABEL 5 vmo2006-016-008_en LABEL 6 vmo2007-002-002 LABEL 9: LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME vmo2006-005-010_en LABEL 7: FRONT AND REAR FENDER vmo2007-015-021 LABEL 10 ________ ________ SAFETY INFORMATION...
  • Page 56 IMPORTANT ON-PRODUCT LABELS vmo2006-014-003_a LABEL 11 _______ ________ SAFETY INFORMATION...

  • Page 57: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 58: Controls/Instruments/Equipment

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: Some controls/instruments/equipment are optional. vmo2008-001-004_c TYPICAL ______________...

  • Page 59: Throttle Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. 1) Throttle Lever When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear. When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.

  • Page 60: Brake Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT 3) Brake Lever When the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should automatically return to its original po- sition. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.

  • Page 61: Transmission Lever

    CONTROLS/INSTRUMENTS/EQUIPMENT To engage mechanism: Squeeze brake lever and maintain while moving lever lock. Brake lever is now com- pressed and applying all brakes. vmo2006-007-007 SHIFT PATTERN NOTICE Always completely stop the vehicle and apply the brake prior to moving the transmission lever. P: Park This position locks the transmission to TYPICAL...

  • Page 62: Multifunction Switch

    CONTROLS/INSTRUMENTS/EQUIPMENT H: High gear Headlight Switch This selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al- lows the vehicle to reach its maximum speed. L: Low gear This selects the low speed range of the transmission in the gear box.
  • Page 63 CONTROLS/INSTRUMENTS/EQUIPMENT Engine Stop Switch This switch can be used to stop engine and as an emergency control. To stop engine, fully release throttle lever then use the engine stop switch. NOTE: While engine can be stopped by turning ignition key to OFF position, we recommend the engine be stopped by the engine stop switch.

  • Page 64: Multifunction Gauge

    This multifunction gauge is factory pre- set in Imperial units but it is possible to change it to Metric units, contact an authorized Can-Am dealer for unit set- tings. NOTE: All features will have their units changed all together.
  • Page 65 CONTROLS/INSTRUMENTS/EQUIPMENT – Vehicle hour meter (ENGINE HOURS) – Engine revolutions minute (RPM). NOTE: An abbreviation of the mode selected will also be displayed in dis- play 3 (see abbreviations in parenthe- sis). vmo2008-001-020_b 1. Unit selection Display 1 (speedometer) This display will show vehicle speed. vmo2008-001-020_e 1.
  • Page 66 CONTROLS/INSTRUMENTS/EQUIPMENT Engine Hour Meter Display Selector Button Records engine running time. Button used to navigate between modes or to reset data depending on Engine RPM the feature selected. Measures engine revolutions per minute (RPM). Display 3 (mode/message) This display will show either an abbre- viation of the mode selected in display 2 or will communicate important mes- sages to the operator if an anomaly oc-...
  • Page 67 Low Gear NOTE: If the letter “E” is displayed in the transmission position display, it means that there is a electrical commu- nication error. Contact an authorized Can-Am dealer. vmo2008-001-020_J 1. Tachometer Fuel Level Display 2. Operating range 3. Tachometer via display 2 (mode) Bar gauge that continuously indicates the amount of fuel left in the fuel tank.

  • Page 68: 12-Volt Power Outlet

    An auxiliary supply is available to con- nect additional accessories. Two wires are hidden in the wiring harness at the front of vehicle underneath dash board. See an authorized Can-Am deal- er for more details. 9) Ignition Switch Key-operated 3-position switch.

  • Page 69: Brake Pedal

    You can buy an additional ignition key and have it programmed for your vehicle. To have additional ignition key, refer to an authorized Can-Am dealer. 10) Brake Pedal When pressed down, the rear brake is applied. When released, the brake pedal should return to its original posi- tion.

  • Page 70: Seat Latch

    CONTROLS/INSTRUMENTS/EQUIPMENT NOTE: A distinctive snap will be felt. WARNING Double check that the seat is secure by When engine is running, always giving it a tug to confirm proper latch- engage the PARK position on the ing. transmission lever before open- ing cover.

  • Page 71: Tool Kit

    CONTROLS/INSTRUMENTS/EQUIPMENT 16) Winch ufacturer recommendations. Refer to SPECIFICATIONS for carrying loads XT Models and towing recommendations. vmo2007-003-016_a 1. Winch 2. Roller fairlead 3. Winch hook TYPICAL 17) Winch Control Switch 1. Trailer hitch XT Models WARNING Use this switch to roll in or out wire Ensure to install the proper ball from winch.

  • Page 72: Roller Fairlead

    CONTROLS/INSTRUMENTS/EQUIPMENT The winch remote control is located in the access panel of the front service compartment. vmo2006-016-001_b TYPICAL 1. In 2. Out vmo2008-001-001_a 18) Roller Fairlead TYPICAL — FRONT ACCESS PANEL 1. Winch remote control XT Models To use the winch remote control The roller fairlead is used to prevent switch instead of the handlebar control damages to the vehicle and guide the...

  • Page 73: Winch Remote Control Connection

    CONTROLS/INSTRUMENTS/EQUIPMENT 20) Winch Remote Control Connection XT Models Connection used to plug-in winch re- mote control to ease winch operation if necessary. vmo2007-003-017_a FRONT SERVICE COMPARTMENT 1. Remote control connection While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

  • Page 74: Fuel

    FUEL Recommended Fuel WARNING Use regular unleaded gasoline, avail- Always stop engine before refu- able from most service stations or oxy- eling. Open cap slowly. If a dif- genated fuel containing a maximum ferential pressure condition is no- total of 10% of ethanol or methanol ticed (whistling sound heard when or both.

  • Page 75: Operating Instructions

    Make sure parking brake 10 hours, 300 km (185 mi) of operation, is fully disengaged before operating whichever comes first, your vehicle be the vehicle. inspected by an authorized Can-Am MAINTENANCE IN- dealer. Refer to Gradually press the throttle lever to FORMATION section.

  • Page 76: Stopping The Engine

    Should the vehicle become immersed, it will be necessary to take it to an au- Post-Operation Care thorized Can-Am dealer as soon as pos- sible. NEVER START THE ENGINE! When vehicle is used in salt-water en- vironment, rinsing the vehicle with...

  • Page 77: Tune Your Ride

    TUNE YOUR RIDE Turn the adjusting cams counterclock- WARNING wise for a light load and a smooth road Suspension adjustment could af- condition. fect vehicle handling. Always take time to familiarize yourself with the vehicle's behavior after any suspension adjustment have been made.

  • Page 78: Vehicle Transportation

    VEHICLE TRANSPORTATION When transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. WARNING Never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all four wheels).

  • Page 79: Maintenance Information

    MAINTENANCE INFORMATION _______________...

  • Page 80: Maintenance Schedule

    If not, see your authorized Can-Am dealer. Other important items in the maintenance schedule that are more difficult and re- quire special tools are best performed by your authorized Can-Am dealer. WARNING Turn off the engine and follow these maintenance procedures when per- forming maintenance.
  • Page 81 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi)
  • Page 82 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi)
  • Page 83 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi)
  • Page 84 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi)
  • Page 85 MAINTENANCE SCHEDULE PERIODIC MAINTENANCE CHART INITIAL INSPECTION 10 H OR 300 km (185 mi) (To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.) A: ADJUST C: CLEAN 25 H OR 750 km (470 mi)

  • Page 86: 10-Hour Inspection

    10-HOUR INSPECTION We suggest that after the first 10 hours, 300 km (185 mi) of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected. NOTE: The 10-hour inspection is at the expense of the vehicle owner.

  • Page 87: Maintenance Procedures

    MAINTENANCE PROCEDURES Air Filter 500 and 650 Models Loosen clamp and remove air filter. Air Filter Removal NOTICE Never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents.

  • Page 88: Engine Oil

    MAINTENANCE PROCEDURES While foam prefilter soaks, clean in- side the air filter housing. Rinse the foam prefilter with warm water until all cleaning solution disap- pears. Let the foam prefilter dry completely. Filter Cleaning Blow low pressure compressed air on vmo2009-008-040_a filter to clean it.
  • Page 89 MAINTENANCE PROCEDURES With vehicle on a level surface and en- Recommended Engine Oil gine cold, not running, check the oil lev- Use 4-stroke SAE 5W30 engine oil that el as follows: meets or exceeds the requirements 1. Unscrew dipstick then remove it for API service classification SM, SL or and wipe clean.

  • Page 90: Radiator

    MAINTENANCE PROCEDURES Oil Change and Oil Filter Replacement Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. WARNING The engine oil can be very hot. In order to avoid potential burns, do vmo2006-007-020_a not remove the engine drain plug 1.

  • Page 91: Engine Coolant

    PRESSURE ONLY, NEVER USE A COOLANT RESERVOIR HIGH PRESSURE WASHER. NOTE: When checking level at tem- See an authorized Can-Am dealer to perature lower than 20°C (68°F), it may check the performance of the cooling be slightly lower than MIN. mark.

  • Page 92: Engine Coolant Replacement

    NOTE: A cooling system that fre- vmo2007-003-017_e quently requires coolant is the indica- 1. Radiator cap tion of leaks or engine problems. See an authorized Can-Am dealer. Recommended Engine Coolant Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi- cally for internal combustion aluminum engines.

  • Page 93: Muffler Spark Arrester

    MAINTENANCE PROCEDURES vmo2006-007-022_b vmo2006-007-021_a 1. Hose pincher 1. Coolant drain plug 2. Brake pedal Fill the radiator until the coolant comes NOTE: Do not unscrew the coolant out by the thermostat housing hole. drain plug completely. Install the bleeding screw then remove Remove the RH side panel.

  • Page 94: Cvt Air Filter

    MAINTENANCE PROCEDURES CVT Air Filter WARNING 800R Models Never run engine in an enclosed area. Never perform this opera- tion immediately after the engine CVT Air Filter Removal has been run because exhaust sys- 1. Remove seat from vehicle. tem is very hot. Make sure that 2.
  • Page 95 MAINTENANCE PROCEDURES 7. Locate filter. vmo2009-008-031_a 1. CVT filter 8. Stretch filter elastic. 9. Remove filter by pulling it outward. vmo2009-008-033_a 1. Front rack 2. Foam 3. Tool to unscrew clamp 11. Remove foam with clamp. CVT Air Filter Cleaning 1.

  • Page 96: Cvt Cover Drain Screw

    MAINTENANCE PROCEDURES CVT Air Filter Installation 1. Unscrew clamp completely. 2. Pre-install clamp on foam. vmo2009-008-037_a CVT AIR INLET REMOVED FOR CLARITY PURPOSE 1. CVT filter elastic 2. Clamp vmo2009-008-035 CLAMP PRE-INSTALLATION The following illustration shows the fi- nal assembly. 3.

  • Page 97: Gearbox Oil

    MAINTENANCE PROCEDURES Refill as required until gearbox oil level flows through oil level hole. Recommended Gearbox Oil Use XP-S chaincase oil (P/N 413 801 900) or an equivalent. NOTICE Do not use unrecom- mended other types of oil when ser- vicing.

  • Page 98: Throttle Cable

    MAINTENANCE PROCEDURES The oil should be level with the bottom of the oil level hole. Refill as required until gearbox oil level flows through oil level hole. Reinstall oil level plug. Throttle Cable Throttle Cable Lubrication The throttle cable must be lubricated with silicone lubricant (P/N 293 600 041) or an equivalent.

  • Page 99: Throttle Lever

    MAINTENANCE PROCEDURES TYPICAL NOTE: Place a rag around the throttle Remove the throttle body side cover. cable adjuster to prevent the lubricant from splashing. Add lubricant until it runs out at throttle body end of the throttle cable. Reinstall and adjust the cable. Throttle Lever Throttle Lever Adjustment Slide rubber protector back to expose...

  • Page 100: Spark Plug

    MAINTENANCE PROCEDURES Unscrew spark plugs completely then remove them. 1. Throttle lever A. 3 to 6 mm (1/8 to 7/32 in) vmo2006-007-029_a RH SIDE — REAR CYLINDER With the transmission lever on PARK 1. Spark plug position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left.

  • Page 101: Battery

    MAINTENANCE PROCEDURES Torque spark plugs to 20 N•m (15 lbf•ft). Battery WARNING Unless otherwise indicated, al- ways turn ignition switch to the OFF position before performing any maintenance or repair on elec- vmo2006-007-025_a trical system. 1. Battery 2. Holding strap WARNING Battery Cleaning Clean battery, battery casing and bat-...
  • Page 102 MAINTENANCE PROCEDURES Fuse Inspection To remove fuse from holder, remove the fuse holder cover then pull fuse out. Check if filament is melted. vmo2006-007-012_a FRONT FUSE BOX — FUSES LOCATION 1. (F1) Ignition coils (5 A) 2. (F2) Fan (20 A) 3.

  • Page 103: Lights

    MAINTENANCE PROCEDURES Lights WARNING Always turn the ignition switch to OFF position before replacing a de- fective bulb. Always check light operation after re- placement. vmo2006-005-040_a Headlight Bulb Replacement 1. Rubber protector 2. Headlight housing NOTICE Never touch glass por- tion of a halogen bulb with bare fin- Unplug connector from headlight.
  • Page 104 MAINTENANCE PROCEDURES vmo2006-005-040_b TYPICAL 1. Headlight cover 2. Adjustment screws Brake Light and Rear Position Light TYPICAL Bulb Replacement Lift and hold the spindle then remove To have access to bulb, pull on taillight the bulb. to release it from its rubber grommets. vmo2008-001-005_a Turn and pull light socket to expose bulb.

  • Page 105: Drive Shaft Boot/Protector

    Wheel Bearing Inspection Push and pull the wheels from the up- per edge to feel the play. See an authorized Can-Am dealer if there is any play. TYPICAL — FRONT OF VEHICLE 1. Drive shaft protector 2. Drive shaft boots...
  • Page 106 MAINTENANCE PROCEDURES Wheel Removal/Installation Loosen nuts then lift vehicle. Place a support under vehicle. Remove nuts then remove wheel. At installation, it is recommended to apply anti-seize lubricant on threads. Gently tighten nuts in a criss-cross se- quence then apply final torque. TORQUE APPLICATION STANDARD MODELS 70 N•m (52 lbf•ft)

  • Page 107: Suspension

    MAINTENANCE PROCEDURES NOTICE Outlander 500 Series Always use the recom- mended wheel nuts (P/N 250 100 TIRE PRESSURE 082). Using a different nut could cause damages to the rim. FRONT REAR Tires UP to 34.5 kPa 34.5 kPa MAX. 227 kg (5 PSI) (5 PSI) WARNING...

  • Page 108: Brake

    Check tightness of fasteners. See an authorized Can-Am dealer as necessary. Trailing Arms Check trailing arms for distortion, cracks or bending. See an authorized Can-Am dealer if any vmo2006-016-004_a problem is detected. TYPICAL Brake Pedal Fluid Reservoir Brake Remove front service compartment Brake Fluid panel.

  • Page 109: Body

    Rear disc thickness 4.3 mm (.170 in) Maximum discs 0.2 mm (.010 in) warpage See your authorized Can-Am dealer if a problem is detected concerning the brake system. vmo2006-007-017_a WARNING BRAKE PEDAL FLUID RESERVOIR The brake fluid replacement or...

  • Page 110: Frame

    MAINTENANCE PROCEDURES When required, wash the body with hot water and soap (only use mild de- tergent). Apply non-abrasive wax. NOTICE Never clean plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc. Frame Hitch/Trailer Ball Condition Check tightness of fasteners and tightness/condition of trailer ball.

  • Page 111: Storage And Preseason Preparation

    SCHEDULE When a vehicle is not in use for more than 4 months, proper storage is a ne- cessity. See an authorized Can-Am dealer for proper procedures. When using your vehicle after stor- age, a preparation is required. See an authorized Can-Am dealer for proper procedures.
  • Page 112 STORAGE AND PRESEASON PREPARATION ______________...

  • Page 113: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 114: Vehicle Identification

    Under seat, on the of loss. These numbers are required series upper bar of frame by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP Inc. if the engine identification number (E.I.N.) or vehicle identification number (V.I.N.) is removed or mutilated in any...

  • Page 115: Noise Emission Control System Regulation

    NOISE EMISSION CONTROL SYSTEM REGULATION USA and Canada Only Tampering with Noise Control Sys- tem Is Prohibited! U.S. Federal law and Canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of maintenance, repair or replacement of any device or ele-...

  • Page 116: Specifications

    SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI ENGINE ROTAX ® V490 ROTAX V660 ROTAX V810 Engine type 4-stroke, Single Over Head Camshaft (SOHC), liquid cooled Number of cylinders Number of valves 8 valves (mechanical adjustment) Bore mm (in) 82.03 (3.23) 91 (3.58)
  • Page 117 SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI ELECTRICAL SYSTEM Magneto generator output 400 W @ 6000 RPM Ignition system type IDI (Inductive Discharge Ignition) Ignition timing Not adjustable Quantity Spark plug Make and type NGK DCPR8E 0.6 to 0.7 mm (.024 to .027 in) 8000 Forward...
  • Page 118 SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI FUEL SYSTEM Electronic Fuel Injection (EFI), DeLorto 46 mm Fuel delivery Type throttle body, 1 injector per cylinder Type Electrical (in fuel tank) Fuel pump Model Bosch Idle speed RPM ±...
  • Page 119 SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI STEERING Turning radius 2.16 m (7 ft) Total toe (vehicle on ground) mm (in) 0 (0) FRONT SUSPENSION Suspension type MacPherson Double A-Arm Suspension travel mm (in) 178 (7) 203 (8) Shock absorber Type...
  • Page 120 SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI BRAKES (cont'd) Front mm (in) 3.5 (.138) Minimum brake disc thickness Rear mm (in) 4.3 (.17) Maximum brake disc warpage mm (in) 0.2 (.01) TIRES Maximum 34.5 kPa (5 PSI) 48 kPa (7 PSI) Front Minimum...
  • Page 121 SPECIFICATIONS OUTLANDER OUTLANDER OUTLANDER MODEL 500 EFI 650 EFI 800R EFI LOADING CAPACITY Weight distribution Front/rear 51/49 Rear storage box kg (lb) 10 (22) (included with rear rack weight) Front kg (lb) 45 (100) Rear (including rear Rack storage box and tongue 90 kg (200 lb) weight) Total vehicle load allowed (including...
  • Page 122 SPECIFICATIONS ______________...

  • Page 123: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 124: Technical Guidelines

    • Install new spark plugs if possible or clean and dry spark plugs. • Start engine as explained above. If engine continues to flood, see an authorized Can-Am dealer. NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.
  • Page 125 6. Engine is under a protection mode. – Check multi-function gauge display for messages. – Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE or LIMP HOME, contact an authorized Can-Am dealer. ENGINE OVERHEATS 1. Low coolant level in cooling system.
  • Page 126 – Check multifunction gauge display for messages. – Multifunction gauge CHECK ENGINE indicator lamp is on and display shows CHECK ENGINE or LIMP HOME, contact an authorized Can-Am dealer. TRANSMISSION LEVER IS HARD TO MOVE 1. Transmission gears are in a position that prevents the transmission lever to work.
  • Page 127 TECHNICAL GUIDELINES TRANSMISSION LEVER IS HARD TO MOVE (cont’d) 2. CVT dirty or worn-out. – Contact an authorized Can-Am dealer. THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1. The transmission is on PARK or NEUTRAL position. – Select the R, HI or LO position.

  • Page 128: Multifunction Gauge Messages

    If the message LOW OIL and the check engine light do not turn off right after engine starting, stop engine. Check engine oil level. Refill if neces- sary. If the oil level is good, see an authorized Can-Am dealer. Do not use the vehicle until repaired.

  • Page 129: Warranty

    WARRANTY ______________...

  • Page 130: Brp Limited Warranty Usa And Canada: 2009 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the Can-Am ATV. This limited warranty will become null and void if: (i) the ATV was used for racing or any other competitive activity, at any point, even by a previous owner;...
  • Page 131 SIX (6) CONSECUTIVE MONTHS, for private use or commercial use owners. The emission-related components included in the chart below that are installed on EPA certified Can-Am ATVs registered in the USA are covered for thirty (30) consecutive months. EMISSION-RELATED COMPONENTS...
  • Page 132 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred ("BRP dealer");...
  • Page 133 A GPS receiver may be supplied by BRP as standard equipment on certain 2009 Can-Am ATV's. The GPS receiver is covered by the limited warranty issued by the GPS receiver’s manufacturer and is not covered by this limited warranty. Please...
  • Page 134 BRP LIMITED WARRANTY USA AND CANADA: 2009 CAN-AM 10) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner.

  • Page 135: Brp International Limited Warranty: 2009 Can-Am Tm Atv

    YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY. Neither the distributor, any Can-Am dealer nor any other person has been autho- rised to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.
  • Page 136 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first own- er from a Can-Am distributor/dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am distributor/dealer”);...
  • Page 137 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service; or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am distributor/dealer during the warranty coverage period under the conditions described herein.
  • Page 138 BRP INTERNATIONAL LIMITED WARRANTY: 2009 CAN-AM 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact BRP by writing to us at the address listed below.

  • Page 139: Brp Limited Warranty For The European Economic Area: 2009 Can-Am Tm Atv

    All genuine Can-Am ATV parts and accessories, installed by an authorized BRP Distributors/Dealers at the time of delivery of the 2009 Can-Am ATV, carry the same warranty as that of the ATV.
  • Page 140 This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2009 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;...
  • Page 141 BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am parts without charge for parts and labor, at any authorized BRP Distributor/Dealer during the warranty coverage period under the conditions described herein.
  • Page 142 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2009 CAN-AM 9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the authorized Distributor/Dealer's service manager or owner.

  • Page 143: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, services and offers, please let us know by writing to the address below.

  • Page 144: Change Of Address/Ownership

    STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an autho- rized Can-Am dealer. We will ask you to provide your name, address, phone num- ber, the vehicle identification number and the date it was stolen.
  • Page 145 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 146 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 147 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 148 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 149 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 150 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 151 Please verify with your dealer to ensure your vehicle has been registered with BRP. While reading this Operator’s Guide, reminder that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death.

This manual is also suitable for:

2009 outlander 800r efi2009 outlander 650 efi

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