Service Schedule - KTM 1190 RC8 R Track Owner's Manual

SERVICE SCHEDULE

Service schedule
8.1
Check that the electrical equipment is functioning properly.
Read out the trouble code memory using the KTM diagnostics tool.
Check the measured service values with the KTM diagnostics tool.
Change the engine oil and filter, clean the oil screen.
Check the oil jet for the clutch lubrication.
Check the front brake linings. (
Check the front brake discs. (
Check the rear brake linings. (
Check the rear brake disc. (
Check that brake lines are undamaged and free of leaks.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever.
Check that the shock absorber and fork are leak tight. If necessary and depending on use,
service the fork and shock absorber.
Check the swingarm bearing.
Check the wheel bearings for play.
Check the tire condition. (
Check the tire pressure. (
Check the chain, rear sprocket and engine sprocket. (
Check the chain tension. (
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Clean the dust boots of the fork legs.
Check the front brake fluid level. (
Bleed the fork legs. ( p. 55)
Check the steering head bearing play.
Check the cylinder and piston. (under difficult riding conditions)
Check the cylinder and piston.
Check the connecting rod, conrod bearing, and crank pin.
Check the crankshaft bearing.
Check the transmission and shift mechanism.
Check the oil pressure regulator valve.
Check the oil pumps and lubrication system.
Check the timing assembly.
Check all engine bearings.
x
Change the spark plugs. x
Change the valves, valve springs, and valve spring seats.
Check the camshaft and cam lever.
Check the cylinder head.
x
Check the valve clearance.
x
Check the clutch.
x
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and
incorrect routing. x
Drain the drainage hose of the air filter box.
Check the antifreeze and coolant level.
Check the wiring harness of the throttle valve body for damage and correct routing.
Check cables for damage and kink-free routing.
Check that the cables are undamaged, routed without sharp bends and set correctly.
Check the play in the throttle cable. (
Check the air filter and air filter box.
x
x
p. 68)
p. 66)
p. 69)
p. 66)
p. 68)
x
x
p. 74)
p. 75)
p. 63)
p. 62)
p. 67)
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x
x
x
x
x
x
x
x
x
p. 83)
x
x
x
( p. 87)
x
x
x
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