Important Remarks Page; Installation Instructions - Cardin Elettronica 800/HL2524ESB Instruction Manual

IMPORTANT REMARKS
READ THE FOLLOWING REMARKS CAREFULLY BEFORE PROCEEDING WITH THE INSTALLA-
TION. PAY PARTICULAR ATTENTION TO ALL THE PARAGRAPHS MARKED WITH THE SYMBOL
NOT READING THESE IMPORTANT INSTRUCTIONS COULD COMPROMISE THE CORRECT WORK-
ING ORDER OF THE SYSTEM AND CREATE DANGER SITUATIONS FOR THE USERS OF THE SYSTEM.
These instructions are aimed at professionally qualified "installers of electrical equip-
ment" and must respect the local standards and regulations in force. All materials used
must be approved and must suit the environment in which the installation is situated.
• All maintenance operations must be carried out by professionally qualified techni-
cians. Before carrying out any cleaning or maintenance operations make sure the
power is disconnected at the mains.
• This appliance must be used exclusively for the purpose for which it has been
made. "i.e. for the automation of hinged gates" with one or two gate leaves,
max. length 3 m, max. weight 350 kg.
• The unit may be fitted both to the right and to the left of the passageway.
This product and all its relative components has been designed and manufactured
by Cardin Elettronica who have verified that the product conforms in every aspect
to the safety standards in force.
Any non authorised modifications are to be considered improper dangerous and
the complete responsibility of the installer.
Caution! a mechanical stop buffer must be installed in closing position
(pos. 1 fig. 5).
IMPORTANT SAFETY INSTRUCTIONS
It is the responsibility of the installer to make sure that the following public safety
conditions are satisfied:
1) Ensure that the gate operating installation is far enough away from the main road to
eliminate possible traffic disruptions.
2) The motor must be installed on the inside of the property at a height between 1,5 and 1,8
m and not on the public side of the gate. The gates must not open onto a public area.
3) The gate operator is designed for use on gates through which vehicles are passing.
Pedestrians should use a separate entrance.
4) The gate must be in full view when it is operating therefore controls must be situated
in a position where the operator can see the gate at all times.
5) At least two warning signs (similar to the example on the right)
should be placed, where they can be easily seen by the public, in the
area of the system of automatic operation. One inside the property
and one on the public side of the installation. These signs must be
indelible and not hidden by any objects (such as tree branches,
decorative fencing etc.).
6) Make sure that the end-user is aware that children and/or pets
must not be allowed to play within the area of a gate installation.
If possible include this in the warning signs.
7) Whenever a fully open gate leaf comes within ≤ 500 mm of a fixed structure the space
must be protected by an anticrush buffer (fig. 1, detail 11).
8) You are advised to protect the sistem's lateral access points with pairs of (FTCS)
photocells connected to the stop input, see installation example, component 14 on
page 2.
9) If you have any questions about the safety of the gate operating system, do not install
the operator. Contact your dealer for assistance.
TECHNICAL DESCRIPTION
800/HL2524ESB Irreversible geared motor, maximum opening 110°.
806/HLCF1 Embedding case in zinc plated steel with cataphoresis finishing
and a transmission lever for 110°.
806/HLCF1Z Embedding case in zinc plated steel with transmission lever for
110°.
800/HL1824ESB Irreversible geared motor, gate opening 118°-360°.
806/HLCF18 Embedding case in zinc-plated steel with cataphoresis finishing
and accessories for gate opening 110°-360°.
806/HLCF18Z Embedding case in zinc-plated steel with accessories for gate
opening 110°-360°.
806/HLCA140 Kit of lever accessories for a 140° opening angle.
• Single piece geared reduction unit with an incorporated encoder.
• Direct current drive motor max. 28 Vdc.
• Permanently lubricated irreversible geared motor mounted in a cast aluminium case.
• Rubber sealing gasket;
• key operated manual release mechanism;
• Embedding case in hot rolled zinc-plated steel
- release unit housing in pressed aluminium
• Transmission levers in zinc-plated steel
- gate fastening bracket in zinc-plated steel.
ACCESSORIES
980/XLSE11C - Electric locking device 12 Vac/dc
IMPORTANT REMARKS
USER INSTRUCTIONS
Suitable differential collection, environmental friendly treatment and disposal
contributes to avoiding negative effects on the ambient and consequently
health as well as favouring the recycling of materials. Illicitly disposing of this
product by the owner is punishable by law and will be dealt with according
to the laws and standards of the individual member nation.
During the opening/closing manoeuvre check for correct operation and activate the
emergency stop button in case of danger.
During blackouts the gate can be released and manually manoeuvred using the sup-
plied release key (see manual release pag. 7).
Periodically check the moving parts for wear and tear and grease if required using
lubricants which maintain their friction levels unaltered throughout time and are suitable
for temperatures of -20 to +70°C. In case of failure or operational anomalies switch
off the power at the mains do not attempt to repair the appliance yourself.
Periodically check the correct operation of all safety devices (photoelectric cells etc.).
Eventual repair work must be carried out by specialised personnel using original spare
parts. The appliance is not suitable for continuous operation and must be adjusted
according to the model (see technical data on page 52).

INSTALLATION INSTRUCTIONS

The minimum controls which may be installed are OPEN-STOP-CLOSE, these
WARNING
controls must be installed in a location not accessible to children and outside the
AUTOMATIC OPENING
opening range of the gate.
KEEP CLEAR
Before starting the installation of the system check that the structure which is to be
automated is in good working order and respects the local standards and regula-
tions in force.
To this end make sure that the gate is sufficiently rigid (if necessary reinforce the
CHILDREN OR PETS MUST NOT
BE ALLOWED TO PLAY ON OR
structure) and that it pivots easily.
NEAR THE INSTALLATION
You are advised to grease all the moving parts using lubricants which maintain
unaltered friction characteristics over a period of time and are suitable for tempera-
tures of -20 to +70°C.
• Check the safety measures between the fixed and moving parts:
- a minimum space of 30 mm must always be left along the entire distance
between the gate and the support column measured throughout the entire opening
angle of the gate.
- make sure that the space between the bottom of the gate and the pavement
never exceeds 30 mm throughout the entire opening angle of the gate.
• The surface of the gate must not feature openings which allow a person's hand or
foot to pass through.
• Check the exact positioning of the pivots, and their good working order (the upper
and lower hinges/pivots must be aligned on the same axis).
• Work out the run of the cables according to the command and control devices
fitted and make sure the system conforms to the local standard and regulations
in force (see installation example fig. 1 pag. 2).
• Check that the appliance is suitable for the size, weight and duty cycle of the gate
to which it is to be applied (see duty cycle on page 52)
FITTING THE UNIT
- Choose the ideal position for the foundation case according to the opening angle
(90°-110°-180° fig. 5) and the position of the gate pivot.
- Place a mechanical travel buffer in the closing direction (detail "1", fig. 5).
- Dig the foundation hole "A" (fig. 6) sufficiently large to house the foundation case
and run a drain channel up to the hole "B".
- Run the channelling for the cables up to the hole "C".
- Insert the six round headed screws "E" into the holes on the bottom of the case
and fasten down using the supplied nuts and washers.
- Place the foundation case in the hole with the pin perpendicular to the upper gate
pivot "D", cover the case in concrete and check that it is in square and that the
upper edge protrudes by at least 3 mm from the ground.
- Remove the nuts and washers used to fasten down the round headed bolts in the
embedding case.
- Insert the motor reduction unit and fasten down using four of the six threaded bolts
"E" located underneath the motor (for model HL1824ESB see pag. 18).
- Weld the upper bar "F" complete with release mechanism to the gate remembering
that the pin "G" of the lever must be in line with the upper gate pivot "D".
17
IMPORTANT REMARKS
Attention! Only for EU customers - WEEE marking.
This symbol indicates that once the products life-span has expired
it must be disposed of separately from other rubbish. The user is
therefore obliged to either take the product to a suitable differen-
tial collection site for electronic and electrical goods or to send
it back to the manufacturer if the intention is to replace it with a
new equivalent version of the same product.